Summary
Overview
Work History
Education
Skills
Certification
Timeline
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Ahmed Elsayed

Ahmed Elsayed

QA/QC Mechanical Engineer
Banha

Summary

I have +12 years of experience in the quality control field and project management.
Throughout my career I have been involved in many mega projects with first-class companies for instance new capital power plant 4800-Megawatt, Alshifa storage tanks at KSA, High rise building Alamein NUCA Towers, and Dammam water treatment plant at KSA.
I am always seeking to upgrade my knowledge, support my experience and career with professional certificates in welding inspection such as CWI (certified welding Inspector AWS accreditation), NDT Levell Two UT&RT&VT&MT( ASNT accreditation), and Management certificates such as ( QMS Lead Auditor ISO 9001-2015) and PMP certificate (PMI accreditation).
I am interested in the QA/QC Mechanical Engineer, lead QA/QC Engineer, and Procurement QC Engineer positions.

Overview

13
13
years of professional experience
5
5
years of post-secondary education
5
5
Certifications
2
2
Languages

Work History

Lead QA/QC Engineer - Vendor Shop Inspection

Elsewedy Electric PSP
Cairo
10.2021 - Current
  • Reviewing procurement documents, including purchase orders, contracts, and specifications, to ensure that all necessary quality requirements are included and clearly defined.
  • Coordinates with inspection agencies (third parties and labs) for the provision of inspectors and their assignments.
  • Conducting quality inspections of procured materials and equipment, both on-site (SAT) and at supplier facilities (FAT), to ensure that they meet the specified quality requirements and standards.
  • Identifying any non-conformances (NCR) or quality issues with procured materials and equipment and working with suppliers to initiate corrective actions (CAR).
  • Conducting supplier quality audits to evaluate and monitor supplier performance and quality control processes.
  • Collaborating with other project teams, including engineering, construction, and commissioning, to ensure that supplier meet schedule and materials and equipment are delivered on time and in accordance with quality requirements.
  • Issue the vendor shop inspection report (VSIR) to the vendor/supplier quality manager and ensure the comment’s fulfillment, then issue the final report to the procurement, logistics, and engineering departments.
  • Issuing lessons learned from the project and performing other work duties that managers delegate.

Senior QA/QC Engineer

ORASCOM Construction PLC
New Alamian City
09.2018 - 10.2021

Project Name: Alamian NUCA TowersLD-01-High Rise Building

  • Follow up on all mechanical activities on the site and ensure that they are carried out according to the established quality control program and field inspection testing procedures.
  • Preparing ITP, and other quality documents requested by QA/QC Manager.
  • Managing the quality of subcontractors and all inspection activities related to HVAC, firefighting, plumbing, and underground work.
  • Issue NCRs if there are any violations of quality concepts and procedures, and follow up on NCRs until closed through the approved procedure.
  • Closing the NCRs in coordination with Management management Manager.
  • Perform inspection on materials supplied to the site, check material approval, certificates, and manufacturer approval and Issue MIR (Material Inspection Request) and follow up until getting approval from Consultant ECG.
  • Managing the qualification of the Welder according to ASME IX and issuing certificates for welder
  • Provide training and support to a team member to raise quality awareness about systems, policies, procedures, and core processes, and conduct quality reviews of manufacturing data according to ISO 9001-2015.

Senior QC Engineer.

ORASCOM CONSTRUCTION PLC
New Capital City
07.2017 - 09.2018

Project Name: NEW CAPITAL POWER PLANT 4800 MW

  • Monitoring and supervision of all activities related to welding, fit-up, and PWHT activities on the site
  • Managing subcontractors and all Inspection Activities related to BOP Scope (Balance of Plant) for piping which connects between HRSG and steam Turbine According to ASME B31.1 (Module No. 3 and Module No. 1)
  • Managing the qualification of the welder according to ASME IX and issuing certificates to the welder
  • Review welding requirements and follow up all welding activities on-site
  • Follow up on all activities on-site and ensure that carried out according to the established quality control program, field inspection testing procedures.
  • Monitor post-weld heat treatment (PWHT) of alloy material (P92 & P91 & P22 & P11) and review the completed report.
  • Dealing with Various Codes, Standards, and Specifications (ASME IX, ASME B31.1).
  • Checking the hydrostatic test packages for NDT compliance prior to testing
  • Performing interpretations and evaluations of the results for the following non-destructive testing:

1: Visual testing

2: Radiographic Testing

Senior QC Engineer.

MEGA For Construction & Industrial
Elburullus - Kafr Alshekh City
10.2016 - 09.2017

Project Name: ELBURULLUS POWER PLANT 4800 MW

  • Managing Inspection and all Activities of Erection and Testing of Combined Cycle turbine and Exhaust Bypass System included Diffuser & Expansion Joint & Diverter Casing & Diverter Blade & Exhaust Stack.
  • Managing the qualification of Welder according to ASME IX and Issue Certificates to the welder.
  • Review welding requirements and follow all welding activities.
  • Follow up all activities on site in the line with the established quality control program, field inspection testing procedure based on the construction schedule.
  • Dealing with Various Codes, Standards, and specifications (ASME IX, EN, ISO, and ASTM). Performance, interpretations, and evaluation of the results for the following Non-Destructive Testing:

1- Visual Testing.

2- Radiographic Testing

3- Issue NDT Request

  • Perform final documentation and check the punch list for the test package.
  • Reviewing welding procedure specification "WPS" and Supporting procedure Qualification record "PQR" and welder performance qualification “WPQR
  • Prepare the welding & N.D.T. maps for joints.

Senior QA/QC Engineer

ALBayan Holding Group (Dngo Contracting Saudi Company )
Riyadh
06.2014 - 10.2016

1. Project Name: Riyadh Strategic Reservoirs Tank capacity is 1000,000 m3, and the diameter of the tank is 110 m.

2. Project Name: Water Treatment Plant 5000 m3

Overseeing inspection activities for the erection and testing of six storage tanks

Ø Material A 537 Cl 2 and A 573 Gr. 70 and A283 Gr. C Piping Material X56 according to API 5L.

Ø Inspection of pipelines and tanks, ensuring that all installed pipes and fittings are to the correct specification and that the material is in accordance with the specified traceability requirement.

Ø Review welding requirements for field-erected pipelines and tanks.

Ø Implement quality control activities on site in line with the established quality control program and field inspection testing procedures based on the construction schedule.

Ø Ensure that heat treatment and all non-destructive testing are in compliance with the relevant code and specification.

Ø Dealing with various codes, standards, and specifications (ASME 9, EN, ISO, ASTM, and API650 and API 1104) Performance, interpretations, and evaluation of the results for the following non-destructive testing:

1-Visual Testing.

2: Radiographic Testing

3: Issue NDT Request for a subcontractor

  • Perform final documentation and check the punch list for the test package.
  • Reviewing the welding procedure specification "WPS" and Supporting procedure

Qualification record "PQR" and welder performance qualification “WPQR

  • Prepare the welding & N.D.T. maps for tanks and piping.
  • Raising NCRs (Non-Conformity Reports) wherever necessary & ensuring that these are an action taken towards it.

QA/QC Engineer

Energya Steel Fabrication (El-Sewedy Helal )
10th Ramadan
11.2010 - 09.2013

1: Project Name: Boiler Drum for Power Plant (Hydrostatic Pressure 50 Bar) ( Banha Power Plant)

2: Helwan Cement Company.

3: Steel Structure of Gulsan Egypt Plant

  • Responsible for all duties of the welding & QC inspector before during and after welding Including:
  • Welder performance Qualifications WPQ's and Welding Procedure Specification WPS's.
  • Pre-weld inspection Verifications like dimensional fit-up and weld preparations are in accordance with the engineering drawing.
  • Perform final documentation &check punch list for test package
  • Monitoring & supervision of all welding activities, Visual, Dimension check for fabrication and erection activities & welder’s performance control system

Education

Bachelor of Science - Mechanical Engineering

Al-Azhar University
Cairo, Egypt
09.2005 - 06.2010

Skills

Test plan development

ASME coding

Kaizen methodology

Materials inspections

Corrective actions

Problem solve analysis

FMEA analysis

Continuous Improvement analysis

Root Cause analysis

Lean manufacturing techniques

Code analysis

Certification

PMP Certified From PMI

Timeline

Lead QA/QC Engineer - Vendor Shop Inspection

Elsewedy Electric PSP
10.2021 - Current

Senior QA/QC Engineer

ORASCOM Construction PLC
09.2018 - 10.2021

Senior QC Engineer.

ORASCOM CONSTRUCTION PLC
07.2017 - 09.2018

Senior QC Engineer.

MEGA For Construction & Industrial
10.2016 - 09.2017

Senior QA/QC Engineer

ALBayan Holding Group (Dngo Contracting Saudi Company )
06.2014 - 10.2016

QA/QC Engineer

Energya Steel Fabrication (El-Sewedy Helal )
11.2010 - 09.2013

Bachelor of Science - Mechanical Engineering

Al-Azhar University
09.2005 - 06.2010
Ahmed ElsayedQA/QC Mechanical Engineer