Summary
Overview
Work History
Education
Skills
Certification
Timeline
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Ahmed Elsayed

Ahmed Elsayed

QA/QC Mechanical Engineer
Banha

Summary

I have +12 years of experience in the quality control field and project management.
Throughout my career I have been involved in many mega projects with first-class companies for instance new capital power plant 4800-Megawatt, Alshifa storage tanks at KSA, High rise building Alamein NUCA Towers, and Dammam water treatment plant at KSA.
I am always seeking to upgrade my knowledge, support my experience and career with professional certificates in welding inspection such as CWI (certified welding Inspector AWS accreditation), NDT Levell Two UT&RT&VT&MT( ASNT accreditation), and Management certificates such as ( QMS Lead Auditor ISO 9001-2015) and PMP certificate (PMI accreditation).
I am interested in the QA/QC Mechanical Engineer, lead QA/QC Engineer, and Procurement QC Engineer positions.

Overview

13
13
years of professional experience
5
5
years of post-secondary education
5
5
Certifications
2
2
Languages

Work History

Lead QA/QC Engineer - Vendor Shop Inspection

Elsewedy Electric PSP
Cairo
10.2021 - Current
  • Reviewing procurement documents, including purchase orders, contracts, and specifications, to ensure that all necessary quality requirements are included and clearly defined.
  • Coordinates with inspection agencies (third parties and labs) for the provision of inspectors and their assignments.
  • Conducting quality inspections of procured materials and equipment, both on-site (SAT) and at supplier facilities (FAT), to ensure that they meet the specified quality requirements and standards.
  • Identifying any non-conformances (NCR) or quality issues with procured materials and equipment and working with suppliers to initiate corrective actions (CAR).
  • Conducting supplier quality audits to evaluate and monitor supplier performance and quality control processes.
  • Collaborating with other project teams, including engineering, construction, and commissioning, to ensure that supplier meet schedule and materials and equipment are delivered on time and in accordance with quality requirements.
  • Issue the vendor shop inspection report (VSIR) to the vendor/supplier quality manager and ensure the comment’s fulfillment, then issue the final report to the procurement, logistics, and engineering departments.
  • Issuing lessons learned from the project and performing other work duties that managers delegate.

Senior QA/QC Engineer

ORASCOM Construction PLC
New Alamian City
09.2018 - 10.2021

Project Name: Alamian NUCA TowersLD-01-High Rise Building

  • Follow up on all mechanical activities on the site and ensure that they are carried out according to the established quality control program and field inspection testing procedures.
  • Preparing ITP, and other quality documents requested by QA/QC Manager.
  • Managing the quality of subcontractors and all inspection activities related to HVAC, firefighting, plumbing, and underground work.
  • Issue NCRs if there are any violations of quality concepts and procedures, and follow up on NCRs until closed through the approved procedure.
  • Closing the NCRs in coordination with Management management Manager.
  • Perform inspection on materials supplied to the site, check material approval, certificates, and manufacturer approval and Issue MIR (Material Inspection Request) and follow up until getting approval from Consultant ECG.
  • Managing the qualification of the Welder according to ASME IX and issuing certificates for welder
  • Provide training and support to a team member to raise quality awareness about systems, policies, procedures, and core processes, and conduct quality reviews of manufacturing data according to ISO 9001-2015.


Senior QC Engineer.

ORASCOM CONSTRUCTION PLC
New Capital City
07.2017 - 09.2018

Project Name: NEW CAPITAL POWER PLANT 4800 MW


  • Monitoring and supervision of all activities related to welding, fit-up, and PWHT activities on the site
  • Managing subcontractors and all Inspection Activities related to BOP Scope (Balance of Plant) for piping which connects between HRSG and steam Turbine According to ASME B31.1 (Module No. 3 and Module No. 1)
  • Managing the qualification of the welder according to ASME IX and issuing certificates to the welder
  • Review welding requirements and follow up all welding activities on-site
  • Follow up on all activities on-site and ensure that carried out according to the established quality control program, field inspection testing procedures.
  • Monitor post-weld heat treatment (PWHT) of alloy material (P92 & P91 & P22 & P11) and review the completed report.
  • Dealing with Various Codes, Standards, and Specifications (ASME IX, ASME B31.1).
  • Checking the hydrostatic test packages for NDT compliance prior to testing
  • Performing interpretations and evaluations of the results for the following non-destructive testing:

1: Visual testing

2: Radiographic Testing

Senior QC Engineer.

MEGA For Construction & Industrial
Elburullus - Kafr Alshekh City
10.2016 - 09.2017

Project Name: ELBURULLUS POWER PLANT 4800 MW


  • Managing Inspection and all Activities of Erection and Testing of Combined Cycle turbine and Exhaust Bypass System included Diffuser & Expansion Joint & Diverter Casing & Diverter Blade & Exhaust Stack.
  • Managing the qualification of Welder according to ASME IX and Issue Certificates to the welder.
  • Review welding requirements and follow all welding activities.
  • Follow up all activities on site in the line with the established quality control program, field inspection testing procedure based on the construction schedule.
  • Dealing with Various Codes, Standards, and specifications (ASME IX, EN, ISO, and ASTM). Performance, interpretations, and evaluation of the results for the following Non-Destructive Testing:

1- Visual Testing.

2- Radiographic Testing

3- Issue NDT Request

  • Perform final documentation and check the punch list for the test package.
  • Reviewing welding procedure specification "WPS" and Supporting procedure Qualification record "PQR" and welder performance qualification “WPQR
  • Prepare the welding & N.D.T. maps for joints.

Senior QA/QC Engineer

ALBayan Holding Group (Dngo Contracting Saudi Company )
Riyadh
06.2014 - 10.2016

1. Project Name: Riyadh Strategic Reservoirs Tank capacity is 1000,000 m3, and the diameter of the tank is 110 m.

2. Project Name: Water Treatment Plant 5000 m3

Overseeing inspection activities for the erection and testing of six storage tanks

Ø Material A 537 Cl 2 and A 573 Gr. 70 and A283 Gr. C Piping Material X56 according to API 5L.

Ø Inspection of pipelines and tanks, ensuring that all installed pipes and fittings are to the correct specification and that the material is in accordance with the specified traceability requirement.

Ø Review welding requirements for field-erected pipelines and tanks.

Ø Implement quality control activities on site in line with the established quality control program and field inspection testing procedures based on the construction schedule.

Ø Ensure that heat treatment and all non-destructive testing are in compliance with the relevant code and specification.

Ø Dealing with various codes, standards, and specifications (ASME 9, EN, ISO, ASTM, and API650 and API 1104) Performance, interpretations, and evaluation of the results for the following non-destructive testing:

1-Visual Testing.

2: Radiographic Testing

3: Issue NDT Request for a subcontractor

  • Perform final documentation and check the punch list for the test package.
  • Reviewing the welding procedure specification "WPS" and Supporting procedure

Qualification record "PQR" and welder performance qualification “WPQR

  • Prepare the welding & N.D.T. maps for tanks and piping.
  • Raising NCRs (Non-Conformity Reports) wherever necessary & ensuring that these are an action taken towards it.

QA/QC Engineer

Energya Steel Fabrication (El-Sewedy Helal )
10th Ramadan
11.2010 - 09.2013

1: Project Name: Boiler Drum for Power Plant (Hydrostatic Pressure 50 Bar) ( Banha Power Plant)

2: Helwan Cement Company.

3: Steel Structure of Gulsan Egypt Plant


  • Responsible for all duties of the welding & QC inspector before during and after welding Including:
  • Welder performance Qualifications WPQ's and Welding Procedure Specification WPS's.
  • Pre-weld inspection Verifications like dimensional fit-up and weld preparations are in accordance with the engineering drawing.
  • Perform final documentation &check punch list for test package
  • Monitoring & supervision of all welding activities, Visual, Dimension check for fabrication and erection activities & welder’s performance control system

Education

Bachelor of Science - Mechanical Engineering

Al-Azhar University
Cairo, Egypt
09.2005 - 06.2010

Skills

Test plan development

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Certification

PMP Certified From PMI

Timeline

Lead QA/QC Engineer - Vendor Shop Inspection

Elsewedy Electric PSP
10.2021 - Current

Senior QA/QC Engineer

ORASCOM Construction PLC
09.2018 - 10.2021

Senior QC Engineer.

ORASCOM CONSTRUCTION PLC
07.2017 - 09.2018

Senior QC Engineer.

MEGA For Construction & Industrial
10.2016 - 09.2017

Senior QA/QC Engineer

ALBayan Holding Group (Dngo Contracting Saudi Company )
06.2014 - 10.2016

QA/QC Engineer

Energya Steel Fabrication (El-Sewedy Helal )
11.2010 - 09.2013

Bachelor of Science - Mechanical Engineering

Al-Azhar University
09.2005 - 06.2010

PMP Certified From PMI

CWI (Certified Welding Inspector) from AWS

QMS ISO 9001:2015 Lead Auditor

NDT level 2 ( VT,RT,MT,UT) from ASNT

AUTO CAD 2D

Ahmed ElsayedQA/QC Mechanical Engineer