Ahmed Gamal Megahed
New cairo,C
Summary
With more than 20 years of extensive experience in the cement industry, working with people of diverse nationalities in various countries, and managing a variety of machine types and brands at several companies, I am a person who has the financial acumen that is related to strategic and technical decisions. I hope to further my career and that of my team by fulfilling the projects on schedule, safely, and within budget, while adhering to policies and ethics. Results-driven Section Head known for high productivity and efficient task completion. Specialize in strategic planning, team leadership, and operational improvement. Excel at communication, problem-solving, and adaptability, ensuring seamless team coordination and project success. Committed to optimizing processes and fostering professional growth within teams.
Overview
2
2
years of professional experience
Work History
Mechanical Maintenance Section Head Engineer – Deputy Manager
Arab Swiss engineering Co. ASEC
Al Arish
01.2023 - Current
- Company Overview: Sinai White Cement Plant (Al Arish, Egypt)
- Leading the mechanical maintenance execution team to perform the required work orders that are issued by the inspection department after prioritizing all the tasks required and coordinating with all other departments.
- Monitoring the required spare parts according to the planned budget.
- Develop maintenance procedures, and ensure implementation to achieve the required KPIs.
- Leading my team through the rehabilitation of production line 1, which was stopped 8 years ago, my team was responsible for the kiln and clinker section; now the line is in normal operation.
- Ensure safety protocols are followed.
Mechanical Maintenance Section Head Engineer – Deputy Manager
Arab Swiss engineering Co. ASEC
Assiut
- Company Overview: BMIC Plant (Assiut, Egypt)
- Effectively planned, executed, and led the rehabilitation project team of the crushers and vertical roller mill (GEBR PFEIFFER MBS5000).
- We had implemented the plant reoperation after three years of stoppage.
- Ensuring the plant's performance after restarting and reaching the required production performance of 5,000 tons per day.
- I have been working at KHD Line.
- Ensure safety protocols are followed.
Mechanical Maintenance Manager
South valley cement plant
Beni suef
- Company Overview: Beni suef- EGYPT
- Managing the resources of the mechanical team during the plant's huge shutdown reliably.
- Develop and implement preventive maintenance plans and schedules to ensure all equipment is maintained and operating efficiently.
- Monitor and enhance staff performance by providing guidance and training.
- Ensure safety protocols are followed.
Mechanical Maintenance Manager
Riga for construction and industry
- Company Overview: SONACIM plant – (CHAD)
- Manage maintenance by assigning priorities to maintenance schedules and overseeing maintenance staff.
- Leading the initiative of maintenance and reliability, with a focus on predictive and preventive maintenance rather than reactive.
- As a technical support partner, we are attempting to convey our knowledge to the workers of the client.
- Enhancing plant performance through full utilization of resources, reducing production costs, and MTBF.
- Make a maintenance plan (long-term/short-term), making proposals for each needed task to be implemented by us or an outsourcing contractor, and contacting the contractor to receive and negotiate the proposal.
- Data collection and analysis serve as a foundation for condition monitoring of each piece of equipment to shorten the life cycle of maintenance in accordance with condition (lubrication, inspection, routine maintenance, lubricant type, etc.).
- I was in charge of the five generators, each of which is a 1.2 MW diesel generator.
- Leading the maintenance team of 80 subordinates, including the workers at the power plant.
Mechanical maintenance section head
ASEC Arab Swiss Engineering Co.
Tartus
- Company Overview: Tartus plant- (SYRIA)
- In charge of the kiln area (four lines), where we were responsible for accomplishing the upgrading plan of the stopped line while ensuring to keep the production plan goals for the three operating lines as well.
- Implementation of three lines upgrading activities at the clinker area:
- Grate cooler upgrading from SKET design to CLAUDIUS PETERS.
- Revamping of three drag chain conveyors for each line.
- Revamping of two bucket elevators for each line (chain type).
- Prepare the upgrade task schedule.
- Inspection of the spare parts to ensure the quality.
- Ensure implementation of the upgrade adhering to the standards & drawings.
- Tartus plant- (SYRIA)
Mechanical maintenance section head
ASEC Arab Swiss Engineering Co.
- Company Overview: National cement (ETHIOPIA)
- Kiln overhaul shutdown had been implemented for the comprehensive hot kiln alignment and the planned maintenance.
- Performance optimization for the cement grinding and packing area.
- National cement (ETHIOPIA)
Senior mechanical maintenance engineer
FLSMIDTH Co.
- Company Overview: National cement plant (EGYPT)
- Responsible for ensuring the dependable execution of Kiln area activities.
- After overseeing the installation, commissioning, and handover of the new vertical ATOX (FLSMITH) raw mill, accountability is given to the new vertical ATOX 42.5 raw mill, which was built as part of the plant upgrading project.
- Girth gear turning over of the ball raw mill, making alignment with the pinion gears.
- National cement plant (EGYPT)
Senior mechanical maintenance engineer
ASEC Co.
- Company Overview: Altakamol cement plant (SUDAN)
- Responsible for Kiln area to implement the tasks due to preventive and predictive maintenance plan.
- FLSMITH design plant.
- Altakamol cement plant (SUDAN)
Senior Mechanical Maintenance Engineer
ASEC Co.
- Company Overview: Sinai Grey Cement Plant (Egypt).
- In charge of the cement mills and packing department, which uses automatic packing machines (VENTOMATIC BY FLSMITH GEV.8).
- Responsible for the raw mill area, which is provided by Atox 40, the vertical mill.
Mechanical Engineer
Taisier-Med Co.
- Company Overview: For the surgical sutures manufacturing in Egypt.
- I had been to South Korea to be trained and to make commissions for the new packing machines and the sutures sterilization.
- Maintenance activities implementation.
Education
Bachelor degree - power mechanical engineering
Tanta University
01.2004
Skills
- Team leadership
- Preventive maintenance
- Problem solving
- Oral and written effective communication
- Analytical skills
- Safety compliance
- Lean management
- Time management
- SAP system
- Maximo system
- MS Project
- Office suite
- Project management
- Financially oriented
- Knowledge of logistics and supply chain
- Continuous self-improvement
Training
- Lean Kaizen workshop training (Smart consultancy academy)
- PMP certificate recent candidate
- Supervision and leadership (FLSMIDTH EGYPT)
- SAP course (ASEC ACADEMY)
- Hydraulic circuits, its components and applications in the cement industry (ASEC ACADEMY)
- Maintenance course (ASEC ACADEMY)
- Grinding optimization (ASEC ACADEMY)
- Industrial safety & health (FLSMIDTH EGYPT)
Languages
- Arabic, Native
- English, Fluent
- Italian, Beginner
Personal Information
- Date of Birth: 10/01/82
- Nationality: Egyptian
- Marital Status: Married
Timeline
Mechanical Maintenance Section Head Engineer – Deputy Manager
Arab Swiss engineering Co. ASEC
01.2023 - Current
Mechanical Maintenance Section Head Engineer – Deputy Manager
Arab Swiss engineering Co. ASEC
Mechanical Maintenance Manager
South valley cement plant
Mechanical Maintenance Manager
Riga for construction and industry
Mechanical maintenance section head
ASEC Arab Swiss Engineering Co.
Mechanical maintenance section head
ASEC Arab Swiss Engineering Co.
Senior mechanical maintenance engineer
FLSMIDTH Co.
Senior mechanical maintenance engineer
ASEC Co.
Senior Mechanical Maintenance Engineer
ASEC Co.
Mechanical Engineer
Taisier-Med Co.
Bachelor degree - power mechanical engineering
Tanta University
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