Ahmed Mohamed Almanakhly

• Responsible for overseeing various types of maintenance activities
• In this role, I am accountable for the coordination and monitoring of maintenance tasks across different categories
• This includes: Corrective Maintenance- Preventive Maintenance - Predictive Maintenance - Shutdown Maintenance - Calibration and Instrumentation Maintenance
• Oversee the installation, commissioning, and start-up of control systems, ensuring compliance with project specifications
• Experienced procurement professional specialized in sourcing spare parts for equipment
• Efficiently manage procurement processes, collaborate with stakeholders, optimize inventory, and enhance operational efficiency.
• Championed energy conservation initiatives by identifying opportunities to optimize process controls for maximum efficiency gains.
• Maintained up-to-date knowledge of current regulations and industry trends, ensuring company offerings remained at the forefront of technological advancements.
• Analyze and test control systems, identify and resolve issues to improve system performance.
• Provide technical support and troubleshooting expertise to resolve instrumentation and control-related issues.
• Perform regular inspections and maintenance activities to ensure the integrity and functionality of control equipment.
• Collaborate with cross-functional teams to define project requirements, deliverables, and timelines.
• Prepare technical documentation, including system manuals, operating procedures, and maintenance instructions.
• Train and mentor junior engineers on control system design and troubleshooting techniques
• Delegate technicians’ staff to best take advantage of labor and improve output as much as possible.

Achievements:

• 2023 : Participate in the 2023 turnaround works as a part of the Urea,
  Ammonium Sulphate, bagging and Utilities team. The main activity was replacing the high pressure carbamate condenser in the urea plant.
• 2023 : Responsible for testing and replacement the leakage detection
  system for all high pressure equipment.
• 2022 : Responsible for installation of the new RO unit .
• 2022 : Successfully implemented a control system upgrade project. Upgrade 800xA ABB system including servers, network, workstations and software.
• 2019: I was a part of the team responsible for maintaining the instruments of Urea, ammonium Sulphate, bagging and utilities plants.

Technical skills:

• Control system design and implementation.
• Programmable Logic Controllers (PLCs) and Distributed Control
  Systems (DCS)
• Instrumentation selection and calibration.
• Dealing with various types of the measuring instruments (Pressure-
  Temperature-Volumetric and mass flow rate-Vibration-Gas
  chromatography-Water analysis "PH-Conductivity-ORP").
• Dealing with various types of control valves (Pneumatic-Electric-
  Hydraulic-Electro-Pneumatic) and valve accessories (Positioners-Quick Exhaust relays- Boosters- Solenoid valves -Limit switches - Position feedback).
• Dealing with Woodward for the turbine speed monitoring.
• Dealing with Bentley Nevada for the vibration monitoring of the rotating equipment.
• Process optimization and efficiency enhancement
• Troubleshooting and problem-solving
• Project management and coordination
• Technical documentation and reporting
  Strong knowledge of industry standards and regulations.
  International (IEC) Standards