Ahmed Samir Hassan
Quality Engineer
6th of October City
Summary
Quality Engineer with over 5 years of experience in automotive industries, steel, chandelier assembly and the plastic medical devices. Proven leadership and communication skills demonstrated through effective management of production and quality teams, complemented by active participation in sports activities.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Quality Operations Lead
Shift EV
10.2023 - Current
- Pre-Pilot and Pilot Process Contributions: Participated in DFMEA and PFMEA. Set up testing rigs and provided quality feedback to identify and resolve design issues with the engineering team.
- Inspection Process Improvement: Led cross-functional teams to refine vehicle inspection criteria, significantly reducing defects.
- Component Quality Management: Standardized processes for foreign component repairs and communicated effectively with third parties to prevent line stoppages.
- Supplier Accountability and Compensation: Developed reports to highlight quality concerns and secured compensation for defective components, ensuring the identification of root causes and implementation of the required corrective actions.
- QMS Enhancements: Improved quarantine stock accuracy and tracking systems, facilitating better data analysis, and scrap rate management.
- Customer Focus Initiatives: Led corrective actions implementation based on customer feedback, led data-driven approaches, and maintained the updated dashboard for ongoing monitoring of complaints.
- Team Leadership: Trained and mentored the quality team on best practices, fostering an environment of continuous improvement and effective problem-solving.
Senior Production Engineer
Shift EV
10.2022 - 10.2023
- Product Rollouts: Led successful product rollouts on the production line, along with meeting quality standards.
- Stakeholder Coordination: Ensured effective communication with the supply chain and other stakeholders to resolve operational issues, preventing any production line disruptions.
- On-Time Delivery: Achieved a 100% on-time delivery for retrofitted vehicles, while maintaining the quality standards.
- Decentralization Trial: Successfully trialed a decentralized retrofitting process using conventional tools.
- Ongoing Improvements: Conducted regular time studies to identify waste and increase vehicle output on the RF line.
- Training and Development Initiatives: Implemented technical and productivity training sessions to improve BC skills and safety culture.
Senior Process Engineer
Asfour Crystal
02.2022 - 10.2022
- ERP System Re-Implementation: Collected and analyzed data for re-implementing the ERP system at the chandelier plant.
- BOM and Process Flow Restructuring: Revise the product components and develop new bills of materials and process flow charts for best-selling products.
- Continuous Improvement Support: Identified and assisted projects focused on enhancing efficiency and lowering costs.
Production Engineer
Kandil Steel
11.2019 - 11.2020
- Production Oversight: Monitored the daily production plan and ensured productivity.
- Daily Meetings: Held daily staff meetings and reported to the production manager.
- KPI Monitoring: Tracked and improved key performance indicators (performance, yield, availability).
- Work Planning: Created work schedules and production sequences to meet goals.
- Safety Reporting: Investigated and reported safety incidents.
- Fault Analysis Supervision: Oversaw fault analysis and notified maintenance.
- Collaboration with R&D: Collaborated with R&D on product design and tooling for efficient production.
Production Engineer
Asfour Crystal
01.2019 - 11.2019
- Team Leadership: Led and evaluated technicians and group leaders during production.
- Problem Reporting: Addressed issues arising during the production process.
- Process Monitoring: Monitored and expedited production activities.
- Production Goals: Ensured delivery of production quantities according to the plan.
QA / QC Engineer
Ameco Technology
11.2017 - 01.2019
- Engineering Change Request Review: Reviewed and approved engineering change requests to ensure modifications upheld product quality.
- Internal Audit Facilitation: Conducted internal audits to evaluate compliance with company policies and procedures.
- Product Inspections: Performed thorough inspections to verify adherence to product specifications.
Education
B.Sc. in Engineering - Mechanical Design And Production
Faculty of Engineering Ain Shams University, Cairo
04.2001 -
Skills
Analytical Skills
Problem-Solving
Process Improvement
Team Leadership
Continuous Improvement
Languages
Arabic
Native language
English
Upper intermediate
B2
Certification
Six Sigma: Define and Measure -TUMx
Software
Microsoft office
Microsoft Power BI
Extracurricular activities
Oct 2012 - Present : Head kung fu coach Maadi club
2007 - 2010 : World kung-fu championship 6th place
Africa kung-fu championship 1st place
Timeline
Quality Operations Lead
Shift EV
10.2023 - Current
Senior Production Engineer
Shift EV
10.2022 - 10.2023
Senior Process Engineer
Asfour Crystal
02.2022 - 10.2022
Production Engineer
Kandil Steel
11.2019 - 11.2020
Production Engineer
Asfour Crystal
01.2019 - 11.2019
QA / QC Engineer
Ameco Technology
11.2017 - 01.2019
B.Sc. in Engineering - Mechanical Design And Production
Faculty of Engineering Ain Shams University, Cairo
04.2001 -
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