AutoCAD 2D
Ahmed Anwar Abdelfattah
Engineering & Maintenance Manager (Expansion & Strategic Projects)
Summary
Talented Manager with expert team leadership, planning and organizational skills built during successful career. Smoothly equip employees to independently handle daily functions and meet customer needs. Diligent trainer and mentor with exceptional management abilities and results-driven approach. Insightful Manager with experience directing and improving operations through effective employee motivational strategies and strong policy enforcement. Proficient in best practices, market trends and regulatory requirements of industry operations. Talented leader with analytical approach to business planning and day-to-day problem-solving. Proactive and meticulous [Job Title] with over [Number] years of experience in [Type] industry. Proficiencies in inventory control, sales, staff training and development. Customer-oriented team player with expertise generating optimal satisfaction levels while building profits and client generation. Multi-tasking Manager well-known for creating positive workplace culture and high-performing teams. Demonstrated [Product or Service] expertise, including competitive offerings, pricing and market positioning. Experienced [Job Title] with over [Number] years of experience in [Industry]. Excellent reputation for resolving problems and improving customer satisfaction.
Overview
20
20
years of professional experience
29
29
years of post-secondary education
5
5
Certifications
4
4
Languages
Work History
Manager - Manufacturing & Maintenance Engineering
Arma Group Co.
10th of Ramadan ,Cairo ,Egypt
01.2017 - Current
- Researched and tested design feasibility and operation of equipment, components and systems.
- Applied project management metrics and tools in oversight of engineering and manufacturing projects and program services.
- Promoted Design for Manufacturability philosophy.
- Completed purchase analysis to analyze customer engineering drawings and specifications.
- Selected manufacturing methods, fabrication and operations to develop and coordinate production.
- Developed streamlined manufacturing process, which boosted productivity and saved $[Amount].
- Designed and built process tooling, insert molds and arbor press tooling.
- Identified problems and specific resolutions to fix defective, damaged or malfunctioning parts, assemblies, equipment and systems.
- Controlled costs and optimized spending via restructuring of budgets for labor, capital assets, inventory purchasing and technology upgrades.
- Maximized performance by monitoring daily activities and mentoring team members.
- Evaluated suppliers to maintain cost controls and improve operations.
- Prepared annual budgets with controls to prevent overages.
- Maintained professional, organized and safe environment for employees and patrons.
- Supervised labor costs and departmental expenses to remain in line with budget.
- Monitored expenditures to mitigate risk of overages.
- Resolved staff member conflicts, actively listening to concerns and finding appropriate middle ground.
- Recruited and hired top performers to add talent and value to department.
- Reduced process bottlenecks by training and coaching employees on practices, procedures and performance strategies.
- Worked frequently with mechanical and plumbing systems to complete knowledgeable inspections and skilled repairs.
- Diagnosed and resolved machine operation variations and equipment problems.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Organized and directed maintenance shutdowns and startups.
Plant Maintenance Manager
Juhayna Food Industries
6th of October, Cairo, Egypt
01.2013 - 12.2016
- Monitored employee work tasks while installing, aligning and balancing new equipment for projects.
- Adjusted machine settings to maximize performance and equipment longevity.
- Provided guidance to management regarding project bids for onsite improvements.
- Rolled out improved training programs for maintenance employees.
- Implemented scheduled maintenance, retooling production status sheets and driving [Number] tasks to achieve scheduling effectiveness.
- Overhauled, installed and repaired centrifugal compressors, pumps, valves, separators and generators.
- Kept track of equipment, inventories and system upgrades in order to prepare and present detailed reports to upper management.
- Established and documented protocols for preventive maintenance procedures, decreasing equipment issues and reducing downtime [Number]%.
- Observed guidelines, specifications and detailed instructions to meet strict operational and maintenance regulations.
- Paid close attention to guidelines, specifications and detailed instructions to continuously adhere to strict operational and maintenance regulations.
- Increased productivity by reducing downtime, budgeting effectively, allocating tasks and maintaining high standards of safety and work quality.
- Analyzed and identified equipment failure root causes and initiated correction actions.
- Implemented [Type] process improvement initiatives within department.
- Defined clear targets and objectives and communicated to other team members.
- Assisted in organizing and overseeing assignments to drive operational excellence.
- Trained personnel in equipment maintenance and enforced participation in exercises focused on developing key skills.
- Reviewed established policies and procedures to take on temporary leadership positions, motivate employees and facilitate smooth [Type] operations.
- Reduced waste and pursued revenue development strategies to keep department aligned with sales and profit targets.
- Managed overstocking, restocking and inventory control procedures during [Type] shift.
- Used [Type] strategies to promote exceptional customer service and create positive environment for employees and clients.
Mechanical Maintenance & Planning Section Head
Saint Gobain Egypt (Multinational France Group)
Ain-Sokhna
01.2011 - 12.2012
- Frequently diagnosed mechanical problems and determined how to correct issues.
- Established and monitored maintenance protocols to deliver reliable service.
- Completed root cause analysis, logged faults and prepared system reports.
- Managed inventory of [Number] tools to fully equip team for various repair requests.
- Investigated equipment failures to diagnose faulty operation and made appropriate maintenance recommendations.
- Developed and coordinated effective predictive, preventive and corrective maintenance approaches.
- Created maintenance schedule for team of [Number] to cover regular service needs and emergency requests.
- Calculated energy savings to promote environmental sustainability and energy conservation to meet aggressive project LEED requirements.
- Used lean manufacturing principles to develop, evaluate and improve [Type] manufacturing methods.
- Provided technical training for maintenance team members on new system enhancements.
- Created parts for machining, sheet metal fabrication and injection molding.
- Responded to maintenance requests to repair equipment malfunctions.
- Created [Timeline] reports of maintenance activity to share with management for operational analysis.
- Recommended design modifications to eliminate [Type] machine and system malfunctions.
- Completed [Number]% of repairs on or ahead of schedule.
- Coordinated installation of systems, machinery and components.
- Reduced maintenance accidents by [Number]% by enforcing strict safety standards.
- Handled scheduled maintenance for [Type] equipment in [Number] buildings.
- Met compliance with city safety regulations and led team in regular safety education.
- Performed troubleshooting, diagnosis and repair of [Type] equipment.
CNC Production Workshop&Mechanical Senior Engineer
Kohler USA Group (Jacob Delafon)
10th of Ramadan, Cairo, Egypt
01.2005 - 12.2008
- Ran heavy duty lathes, boring machines, mills, planers and grinders to craft products.
- Studied daily work instruction, sketches, drawings, blueprints and manuals to determine dimensions and tolerances accurately.
- Regularly exceeded daily production goals by effectively troubleshooting machinery and programming issues.
- Maintained tight tolerances with design specifications.
- Inspected, repaired and replaced system components.
- Increased production efficiency by closely studying blueprints for accurate machine programming.
- Properly loaded and unloaded materials in and out of machines.
- Completed over [Number] work orders on-time and under-budget by closely monitoring machine production efficiency.
- Operated and maintained up to [Number] different mill and lathe machines to fabricate [Type] products.
- Kept detailed production records and identified hold-ups.
- Performed accurate [Type] tool changes and offsets.
- Maintained excellent production levels by completing regular [Type] inspections on equipment.
- Assessed equipment after each production run and performed preventive maintenance to keep machines running smoothly.
- Manually set up machinery, lathes and grinders.
- Removed, lubricated and adjusted [Type] equipment parts.
- Performed preventive and corrective maintenance on boilers, engines and generators.
- Completed projects on time and under budget and maintained equipment and tools.
- Adjusted machines to increase productivity for runs.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
- Consistently exceeded work expectations by utilizing welding techniques, engineering requirements and metallurgic knowledge.
- Interpreted drawings and planed work in proper operational sequence on multi-cut jobs.
- Troubleshot issues with and repaired injection molding machines, robotic bottle packing machines and casting furnaces.
- Assembled and set various boring, slotting and turning heads.
- Manufactured piping connections, applied pressure, detected leaks and removed excess metal.
- Used CNC and manual equipment to perform both initial and final machining.
- Lubricated parts and performed minor and preventive maintenance to improve machine function and increase lifespan.
- Closely monitored equipment to detect and report malfunctions and prevent accidents.
CNC Maintenance Technician
Wintech (DMG) Deckel Maho Gildemeister (Germany)
Cairo
06.2001 - 12.2005
- Operated controls to deliver proper positioning of tools and workpieces, set up feeds and control cut depths.
- Used CAT software to produce geometric layouts for production.
- Monitored machined during trial runs to verify program accuracy.
- Reviewed blueprints to determine proper setup procedures for producing specified parts.
- Handled preventive maintenance and minor repairs on machines to sustain performance.
- Identified required reference points, paths and hole locations for pieces.
- Studied orders to determine required machine sequences and tools to achieve desired results.
- Calculated dimensions, tool selection and machine speeds from new orders.
- Developed new programs to control machine operations.
- Translated main cable and equipment location blueprints to technicians while declaring system outages and rerouting staff for timely service completion.
- Coordinated with site personnel, clients and local government officials to achieve on-time project delivery.
- Collaborated with construction administration consultants to schedule field observations.
- Reduced costs by streamlining contract bidding and procurement processes to assure best prices for materials and services.
- Scheduled utility service providers according to project timelines.
- Oversaw annual budget to handle supply, labor and maintenance needs.
- Conducted critical pre-installation conferences with general contractors, subcontractors, consultants and manufacturer's representatives.
- Performed regular job site observations to provide direction for general contractor personnel and subcontractor laborers.
- Led weekly production and operations contractor meetings, facilitating stronger communication and helping to resolve critical issues.
- Led projects and analyzed data to identify opportunities for improvement.
- Directed teams in installation, testing, start-up and system commissioning tasks.
- Monitored supply levels and identified cost-effective materials to reduce project expenses.
- Obtained building and specialty permits from local jurisdictional agencies.
- Implemented systems to improve process efficiency and reduce project duration.
- Proved successful working within tight deadlines and fast-paced atmosphere.
- Increased customer satisfaction by resolving issues.
Education
Bachelor of Science - Mechanical Engineering Technology
Benha University
Cairo 06.1994 - 06.1999
MBA - Marketing Management And Research
Arab Academy For Science& Technology
Cairo 01.2011 - 01.2013
Master of Science - Mechatronic Diploma/Electro-Mechanical Engineering
ITI- Information And Decision Support Institute
Cairo 12.2000 - 12.2001
Total Quality Management Diploma - Quality Control And Safety Technologies
American University in Cairo
Cairo 01.2010 - 12.2010
Secondary School - Secondary Education
El-Nasr English School
Cairo 01.1991 - 06.1994
IPMA Project Management Diploma - Project Management
T.U.V.
03.2007 - 05.2007
Lead Assessor (Quality Assurance) - ISO 9001:2000
T.U.V.
Cairo 03.2006 - 05.2022
ISO 22001 & FSSC - Quality Control And Safety Technologies
T.U.V
Cairo 05.2014 - 08.2014
Skills
Manufacturing process understanding
Accomplishments
1-Develop Maintenance Strategies by Applying Reliability and Predictive and Preventive maintenance.
2- Manage & Lead & Develop Expansion Projects to meet market demands and satisfy customer needs.
3-Develop and Apply Maintenance Planning Software (ERP) SAP PM Module.
4-Supervise Maintenance team to achieve minimum breakdowns to increase productivity.
5- CNC Maintenance & Programming for DMG German machines.
6- Complete Different Expansion Projects in different Industries (Food Manufacturing & Packaging ; Powder & Liquid Detergent;Edible Oil refineries ;Margarine; Butter ;Juice&Milk Manufacturing and Packaging)
Software
Power mill
Microsoft Power Point
Microsoft Word
Microsoft Excel
SAP PM Module (ERP)
Solid Work 2000
Edgecam
Certification
BSC Mechanical Engineering
Interests
New Achievements and Success
Chess Player
Spend Playing Chess with Friends during holidays and Vacations
Timeline
Manager - Manufacturing & Maintenance Engineering
Arma Group Co.
01.2017 - Current
ISO 22001 & FSSC - Quality Control And Safety Technologies
T.U.V
05.2014 - 08.2014
Plant Maintenance Manager
Juhayna Food Industries
01.2013 - 12.2016
MBA (Marketing)
01-2013
Mechanical Maintenance & Planning Section Head
Saint Gobain Egypt (Multinational France Group)
01.2011 - 12.2012
MBA - Marketing Management And Research
Arab Academy For Science& Technology
01.2011 - 01.2013
Total Quality Management Diploma - Quality Control And Safety Technologies
American University in Cairo
01.2010 - 12.2010
TQM (Total Quality Managment)
01-2009
IPMA
06-2007
IPMA Project Management Diploma - Project Management
T.U.V.
03.2007 - 05.2007
Lead Assessor (Quality Assurance) - ISO 9001:2000
T.U.V.
03.2006 - 05.2022
CNC Production Workshop&Mechanical Senior Engineer
Kohler USA Group (Jacob Delafon)
01.2005 - 12.2008
CNC Maintenance Technician
Wintech (DMG) Deckel Maho Gildemeister (Germany)
06.2001 - 12.2005
Mechatronics Diploma
01-2001
Master of Science - Mechatronic Diploma/Electro-Mechanical Engineering
ITI- Information And Decision Support Institute
12.2000 - 12.2001
BSC Mechanical Engineering
06-1999
Bachelor of Science - Mechanical Engineering Technology
Benha University
06.1994 - 06.1999
Secondary School - Secondary Education
El-Nasr English School
01.1991 - 06.1994
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