Manufacturing and machinery
Ahmed Saber Sayed
Mechanical Maintenance Engineer
Mandara
Summary
Mechanical Engineer with a degree from Alexandria University, specializing in mechanical systems and with experience in the design and maintenance of mechanical equipments.
Proven expertise in powder packaging machines, including TME, OMAG, SOLUTION PACK, and EMERSON, along with a strong background in pump selection, sizing, and predictive maintenance across various manufacturers.
Demonstrated leadership in guiding maintenance teams to enhance operational efficiency while adhering to safety standards and fostering collaboration.
Recognized for exceptional problem-solving abilities, optimizing equipment performance, and implementing effective preventive maintenance strategies to drive reliability and excellence in complex systems.
Overview
1
1
Language
1
1
Certification
10
10
years of professional experience
Work History
Mechanical maintenance shift leader
Lesaffre Egypt for Yeast Production
10.2021 - Current
- Following up Rotating and static equipments conditions like (Pumps,Separators,Clarifies, Air Blowers,Boilers,air compressors and cooling towers) to be worked efficiently.
- Working with a wide range of pumps either centrifugal or positive pumps like (dosing . diaphragm ,loop and Gear pumps).
- Special interest for pumps performance , troubleshooting and Eliminated chronic cavitation issues.
- Increase pumps reliability by converting gland packing systems to mechanical seals and improve pipeline fittings and NPSH requirements.
- Coordinated daily shift meetings with mechanical head, reviewed reports on repairs and maintenance, and identified troubleshooting needs.
- Led maintenance team during shift to resolve equipment breakdowns and restore production flow quickly.
- Executing reported Work orders.
- Daily reporting of all tasks handled and downtime in machines.
- Working on improving machines performance through redesign or enhancing mechanisms.
- Ensure that working environment is safe and apply HSE instructions.
- Collaborated with production team to calculate overall equipment effectiveness (OEE) and identify key performance indicators (KPI) improvements.
- Share with production in calculating OEE and improving KPI's
- Participation in major intervention & preparing the intervention reports.
- Supervised technicians during corrective repairs, maintaining safe work practices and task quality.
Mechanical maintenance engineer
Trans Business for Trade and Distribution (Marllaboro Factory)
06.2018 - 10.2021
- Identified and resolved issues with packaging machines, performing necessary corrective actions.
- Collaborated with team to enhance operational efficiency. to increase machine uptime and reduce losses time and safe products.
- Share in team to increase machine uptime and reduce losses time and safe products.
- Assist in preparing PMs and work orders.
- Maintained detailed logs of maintenance activities and reported on daily operations.
- Contribute to the continuous improvement of processes and KPI's
- Supervised corrective maintenance work, ensuring safe execution and consistent repair quality.
- Trained technicians on maintenance procedures, safety standards, and proper use of diagnostic tools.
Mechanical maintenance engineer
Tag El-Melouk for food industries
10.2017 - 06.2018
- Operation and maintenance of packaging machines like (OMAG sachet C3, Solution Pack, Powder packaging lines like salt and caster)
- Developed strategic stock plan to optimize parts availability.
- Tracked breakdown work orders and managed corrective maintenance to restore equipment functionality efficiently.
Mechanical maintenance engineer
Seven sky company for food Industries
12.2016 - 08.2017
- Monitored equipment and processes to maintain production standards.
- Applying planned maintenance and shutdown procedures for production lines like (Boiler,pumps,Air dryer,Heat Exchanger).
- Created spare parts list before maintenance activities.
- Performed troubleshooting, diagnosis, and repair of rotating equipment.
- Performed troubleshooting, diagnosis, and repair of packaging Machines (OMAG , Solution Pack).
Education
Bachelor of Science - Mechanical Engineering
Faculty of Engineering
Alexandria, Egypt 04.2001 -
Skills
Condition Monitoring (Vibration/Oil Analysis)
SAP
CMRP
Total productive maintenance
AUTOCAD
Problem-solving (RCA)
KAIZEN
Best practice activities
Accomplishments
- Totally improving Air Vacuum pump (Bosch) performance effectively through change its cooling system ( oil temperature decrease from 120 to 80 celisus).
- Collaborated with team of production in the development of packets waste.
Additional Information
- Executing a FAT (factory acceptance test) for packaging machine OPEM in Parma, Italy.
- Executing a SAT (Site acceptance test) For Case packer machine (Prodec).
- Executing a FAT (factory acceptance test) for packaging machine Prodec in Barcelona,Spain.
Certification
Total Productive Maintenance (TPM)
Interests
Mechanical Design
Electropneumatic system
Thermodynamics and Energy Systems
Courses
Vibration Analysis CAT II, petroleum and petrochemicals total solution (PPTOTAL) (03/2023)
- Natural frequencies and resonances.
- Imbalance, eccentricity and bent shaft.
- Misalignment, cocked bearing and soft foot.
- Mechanical looseness.
- Rolling element bearing analysis.
- Analysis of induction motors, gears, belts, pumps,compressors and fans.
- Lots of case studies and exercises for participants.
- Practical exercises to use vibrometer to find out and analysis vibration.
Certified Maintenance & Reliability Professional (CMRP).
- Determining equipment criticality, defining failure modes, understanding Mean Time Between Failures (MTBF), and implementing condition-monitoring technologies
- Global Maintenance Management, Oring Educational Consult (10/2021)
- Difference between types of Maintenance.
- How to minimize breakdowns and costly emergency repairs.
- Ensure reliable service and optimum performance.
- Execution of PMs and measure its feedback on machine performance.
- Key performance indicators ( OEE,MTTR,MMBF)
Advanced electropneumatic system, Nile University , 6 October city (03/2020)
- Be able to read and interpret basic pneumatic & electro-pneumatic circuit diagrams.
- Understand the function and operation of solenoid operated pneumatic valves.
- Recap solenoid-operated valves, switches & sensors.
- Use of timer functions
- Practical exercises to programme a PLC to control pneumatic circuits
Awards
Man of the mouth, Lesaffre Factory, 01/2022
Personal Information
- Date of Birth: 1993-03-27
- Marital Status: Married
- Visa Status: Exempted
Timeline
Mechanical maintenance shift leader
Lesaffre Egypt for Yeast Production
10.2021 - Current
Mechanical maintenance engineer
Trans Business for Trade and Distribution (Marllaboro Factory)
06.2018 - 10.2021
Mechanical maintenance engineer
Tag El-Melouk for food industries
10.2017 - 06.2018
Mechanical maintenance engineer
Seven sky company for food Industries
12.2016 - 08.2017
Bachelor of Science - Mechanical Engineering
Faculty of Engineering
04.2001 -