Amr Tarek Helmy
Meltshop Manger
Alexandria,ALX
Summary
A self-motivated and results-driven individual with exceptional organizational, leadership, and supervisory skills, promoting key values of appreciation, honesty, integrity, growth, and teamwork with an eye toward continuous improvement with more than 12 years' experience gained in one of the largest industrial reputable organizations in the Middle East. Seeking a position as a plant manager at a Steel Making manufacturing company.
Insightful Manager with experience directing and improving operations through effective employee motivational strategies and strong policy enforcement. Proficient in best practices, market trends and regulatory requirements of industry operations. Talented leader with analytical approach to business planning and day-to-day problem-solving.
Knowledgeable at Electric Arc Furnace Plant with solid history of managing teams and driving operational success. Skilled in implementing strategic initiatives that enhance productivity and efficiency. Demonstrated ability in problem-solving and decision-making.
Overview
15
15
years of professional experience
4
4
years of post-secondary education
1
1
Language
Work History
Electric Arc Furnace Manager
Ezz Dekheila Steel S.A.E.
Alexandria, Alexandria
06.2022 - Current
- Company Overview: Flat steel plant at EZDK
- Controls the resources of EAF & LF (equipment, material and personnel) to achieve the established plan regarding production volume, quality, cost, safety and customer requirement.
- Daily follow up of operation parameters concerning productivity, quality fulfillment, yield rate, consumption figures studying and propose actions to improve productivity, quality and cost saving.
- Preparing all reports required by the management such as Daily, weekly and monthly reports.
- Issuing, revising and confirm the execution of internal work procedure and work standard to standardize the job aiming to minimize the errors and improve work environment.
- Participating the activities related to ISO 9002 & ISO 14001.
- Maintaining continuous communication with other sections update the production plan and overcome any problem that may interrupt the production schedule, affect quality, safety or cost.
- Flat steel plant at EZDK
- Project Manager for L-One (Lime Injection) project from supplier MORE
- Increasing Flat Steel Plant total production with a newly record of HRC production with an increase of 15% of the nominal production capacity with a 98.5% quality index (Best record since Plant start up).
- Successful implementation for a project of EAF Flat Steel to improve the performance of the furnace as Upgrading the carbon and oxygen system by applying M-One technology from MORE
- Project Manager for implantation of Terminator Project from RHI Austria
- Assisted in acquiring energy ISO 50001:2011 & IATIF certifications.
Refractories & Process Manager
Ezz Dekheila Steel S.A.E.
01.2020 - 06.2022
- Company Overview: Flat steel plant at EZDK
- Plan, Monitor coordinate and control all refractory works on the melt shop for Ladles and Tundish to achieve the planned targets as per budget and keeping the safety procedures, work standards and working as developing operation techniques.
- Putting Refractory business plan according to the company target and Budget, achieving minimum consumption rate of refractories, spare parts, within budget.
- Improving refractory qualities and consumption for all aspects in melt shop
- Develop the operation techniques and process to stand in the highest benchmarks level.
- Enhance the manpower capabilities and increase their skills.
- Flat steel plant at EZDK
- Enhancement of the total refractories Unit Consumption by decreasing the consumption 20% from the previous records during 2020 & 2021 which done.
- Implementation of ladle bottom precast from supplier VESUVIUS .
Metallurgical Engineer
Ezz Dekheila Steel S.A.E.
01.2011 - 01.2020
- Company Overview: Flat steel plant at EZDK
- Production Engineer for EAF, LF and Refractory.
- Control the process with improvement of the quality for the work and process itself.
- Achieve and analyze maintenance Key Performance Indicators and issue periodic follow-up reports.
- Work closely with Engineer and craftsmen on plant reliability improvements.
- Flat steel plant at EZDK
- Reaching Zero Out of aim heats during several months by control all the process steps and increasing the knowledge for all the operators.
- Implementation of CATFIS from MORE at EAF on Feb.2019 for automatic sampling from EAF.
- Implementation of HYDRIS device from HERAUES Electro Nite on Feb.2019 for Measuring Hydrogen level on steel.
- Implementation of new process strategy for operation at Ladle Treatment Furnace On Feb.2015 which showed very remarkable increase on the process and final product quality.
- One of the team who apply operation 100% scrap for the EAF for the first time since start up the plant (EAF designed to operate with DRI+Scrap) on June 2014.
- Change the LF roof shape and standard practice to improve the performanc
Project Engineer
Suez Steel
01.2010 - 12.2011
- Work as a project engineer for one year following all the erection of 2nd rolling Mill at Suez Steel Co. as site engineer to confirm the workflow of the sub-contractor and revise the work with experts from Danillie Co.
- Applying all the required tests for Hydraulic, Greasing and Lubrication lines (Pressure test, Leak test & the required flushing).
- Follow up the installation of walking beam re-heating furnace (Mechanical & refractory installations).
Education
Bachelor of Science - Metallurgical Engineering
Faculty of Petroleum & Mining Engineering Suez Canal University
Suez, SUZ 09.2004 - 01.2009
Skills
- Production & Operational management
- Data Analysis and process control
- Project management
- Supply chain management
Performance management
Time management
Staff development
Workforce management
Operations management
Team leadership
Strategic planning
Decision-making
Relationship building
Websites
Interests
Reading
Travelling (visited Germany, Austria and Italy)
Listening to music
Training
- Certification of IATF16949-2016 - Training Awareness by QICstartgy, Egypt
- LE PENSEUR - ANALYSIS LEVEL 2 by ITD Egypt
- STEEL LADLE LINING by Stahl Institute Germany
- Statistical Methods For Quality by CMCS, Egypt
- Refractory Material And Slags In Metallurgy by Stahl Institute Germany
- Process Safety Management by Petromint, Egypt
- Senior Executive Diploma by AUC (On going)
Plant Visits
- MORE Italy 2018, 2024
- THYSSEN Gr. 2018
- Daniele, ABS Italy 2013, 2024
- DUFRACO Italy, 2024
- HYLSA Mexico, 2013
Timeline
Electric Arc Furnace Manager
Ezz Dekheila Steel S.A.E.
06.2022 - Current
Refractories & Process Manager
Ezz Dekheila Steel S.A.E.
01.2020 - 06.2022
Metallurgical Engineer
Ezz Dekheila Steel S.A.E.
01.2011 - 01.2020
Project Engineer
Suez Steel
01.2010 - 12.2011
Bachelor of Science - Metallurgical Engineering
Faculty of Petroleum & Mining Engineering Suez Canal University
09.2004 - 01.2009
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