Assem Safwat El-Sheikh

• R&D Packaging Manager for the Yemen region for FMCG and strategic commodities.
• Evaluated existing packaging processes for areas of improvement.
• Trained new staff members in proper packing techniques and procedures.
• Implemented strategies to reduce waste generated by packaging operations.
• Conducted research and analysis on new materials, methods, and technologies to optimize efficiency and cost-effectiveness.
• Assisted with troubleshooting issues related to machinery malfunctions or damaged materials.
• Conducted troubleshooting to determine root cause and resolve packaging problems.
• Coached packaging employees to improve performance and resolve inconsistency issues.
• Applied lean strategies to implement operational enhancements, promote efficiency and cut costs.
• Led regular stand-up meetings, Scrums and continuous improvement projects with measurable goals.
• Negotiated materials with suppliers to remain within budget.
• Strategized long-term business needs and applied customer feedback for process improvements.
• Identified and solved complex problems that impacted management and business direction.

• Managing Packaging performance & quality for 7 filling plants, >20 materials, >70 supplier & >121 SKU.
• Create & achieve yearly cost-saving projects.
• Packaging innovation projects.
• Develop new suppliers to meet Coca-Cola requirements & specifications.
• Develop & career planning for the packaging team.
• Maxi-Pi Metal crown initial launching - Main Achievements - (worldwide record).
• Promo packaging innovative initiation (Cans & PET): 23 project.
• Dasani 5 Gallon (20L) worldwide launch timeline record: 56 days from brainstorming to market launch.
• New Water Closure saving project (2925/).
• Packs/Sizes new launches: 26 projects.
• Steel cage packing system for packaging material.
• Plastic Packs weight optimization annual saving 12.5M EGP.
• Glass Packs weight optimization annual saving 4.3M EGP.
• Cans metal down-gauging annual saving 1.3M EGP.
• Metal Crown optimization.
• Plastic Closures optimization annual saving 1.1M EGP.
• Cartoon, shrink & stretch optimization/enhancement annual saving 7M EGP.
• Introducing returnable plastic pallets.
• Racking system for bulk water supply annual saving 3M EGP.

• Coordinated material supply schedules to meet production demands and maintain safety stock levels.
• Implemented streamlined processes for material delivery from suppliers to points of fit.
• Assessed volume requirements against planning assumptions to enhance inventory management.
• Managed daily order processing and ensured timely deliveries to avoid production delays.
• Mitigated risks effectively to reduce disruptions in production schedules.
• Executed follow-up actions for material shortages impacting production timelines.
• Maintained accurate data in Material Requirements Planning system, resolving issues promptly.
• Adhered to established process standards, driving continuous improvement initiatives.

• Supervised team of 50+ employees, ensuring efficient and accurate task completion.
• Managed daily operations within budget while consistently meeting deadlines.
• Monitored inventory levels, ordering materials to sustain production efficiency.
• Developed and implemented production schedules for timely project delivery.
• Analyzed monthly productivity reports to identify trends and resolve issues.
• Implemented cost-saving measures, maintaining high product quality standards.
• Coordinated with departments to ensure seamless workflow throughout processes.
• Identified opportunities for process improvements through workflow analysis.

• Identified workflow design opportunities to enhance efficiency and implementation.
• Reviewed customer feedback to assess necessity for product quality adjustments.
• Conducted regular staff meetings to monitor progress and resolve concerns.
• Maintained accurate production records, including labor costs and quality control metrics.
• Supervised maintenance of manufacturing machinery to ensure optimal operation.
• Developed production schedules, ensuring timely delivery of all projects.
• Monitored daily production operations, providing necessary guidance and support.
• Trained new employees on equipment usage and safety procedures.

• Supervised a team of 100+ employees, ensuring efficient and accurate task completion..
• Enhanced efficiency by identifying workflow design opportunities for improved implementation.
• Reviewed customer feedback to evaluate product quality adjustments.
• Led regular staff meetings to track progress and resolve operational issues.
• Maintained comprehensive production records, focusing on labor costs and quality metrics.
• Oversaw maintenance activities for manufacturing machinery, ensuring peak operation.
• Created production schedules to facilitate on-time delivery of projects.
• Monitored daily operations, providing essential guidance and support when required.
• Trained new staff on equipment handling and safety protocols.

• Coordinated with external vendors regarding the testing of incoming raw materials.
• Analyzed test data and reported results to management team.
• Developed training materials related to quality assurance practices for employees.
• Collaborated with other departments to resolve product discrepancies.
• Created reports detailing inspection findings, corrective actions taken, and recommendations for improvement.
• Implemented new technologies or methods for improving efficiency within the Quality Control department.
• Identified opportunities for process optimization based on data analysis from tests conducted.
• Reviewed supplier documentation for accuracy and completeness prior to acceptance of materials.
• Provided guidance on best practices for maintaining product quality throughout the manufacturing process.
• Investigated customer complaints and identified root causes of quality issues.
• Documented any deviations from standard operating procedures during inspections.
• Assisted in the development and implementation of quality control procedures.

• Provided technical support for troubleshooting issues throughout the production cycle.
• Created and maintained detailed records of test results, inspection data, and other quality related information.
• Conducted regular audits of raw materials, finished goods, and packaging materials to ensure compliance with industry standards.
• Performed visual inspections on incoming materials to verify conformance with established standards.
• Collaborated with manufacturing teams to develop methods for improving product quality and reducing costs.
• Worked closely with operations personnel in order to understand their needs and requirements for quality assurance.
• Reviewed customer complaints regarding defective products, investigated causes, and recommended corrective actions.
• Conducted root cause analysis of non-conforming products and identified solutions for improvement.
• Participated in supplier evaluation meetings in order to evaluate their performance against established criteria.
• Implemented quality control objectives to resolve production issues, optimize product reliability, and reduce costs.
• Analyzed production accuracy to formulate corrective action plans.
• Demonstrated strong knowledge of company standards and protocols during inspections.
• Collaborated with quality team members and leaders to monitor conformance to quality standards.

GPA: General degree: Good. Final graduation project degree: Very good.