Ayman Ramadan Abuo Hashem Ali Elsayed

• Orchestrating operational strategies for the team to achieve business goals and ensure regulatory compliance; increase in productivity with zero compliance violations
• Supervising the E&I commissioning teams assigned to commissioning phases until normal and smooth operation of new or revamped projects
• Commitment on management of Health & Safety risk at workplace
• Overseeing crucial E&I Preventive Maintenance tasks and managing them efficiently through our Computerized Maintenance Management System (CMMS)
• Managing Management of Change (MOC) processes and Corrective Actions, ensuring adherence to maintenance schedules.

• Leading a team of junior instrument Engineers and technicians
• Reviewing various conceptual & detailed engineering deliverables (Drawings & Documents) such as PFDs, P&IDs, Process Datasheets, Equipment Specifications, Cause & Effect Diagrams, Hazardous Area Classifications, Control Philosophies, Shutdown Philosophies, HAZID, HAZOP & SIL studies & reports, Operation Manuals, etc.; to comply with the process & safety requirements of the company, Legislation, Standards, Codes of Practice and good engineering principles to agreed time, cost and quality
• Evaluating the bidders’ offers for the new projects such as the Regen Gas Convection Heater as involved from day one of engineering phase With Enbi, Review the detailed engineering (Drawings & Documents) such as PFDs, P&IDs, Process Datasheets, Instrument Specifications and data sheet, Cause & Effect Diagrams, Hazardous Area Classifications, Control Philosophies, Shutdown Philosophies, Attend the Process safety studies HAZID, HAZOP & SIL to comply with the process & safety requirements of the company, Attend the Factory Acceptance Test (FAT), Sat Acceptance Test (SAT), Installation, pre-commissioning, Commissioning, Close out the HAZOP recommendation, Close out the punch list and startup the unit
• Evaluation of vendor's quotation, prepare technical bid evaluation (TBE), commercial quotation evaluations for spare parts
• Management the execution of the plant daily activities and job which requests (PM & CM) through a Computerized Maintenance Management System (CMMS)
• Revamping the main plant control systems (PLC & DCS) to increase the Availability and reliability of the plant, and troubleshooting the totally integrated automation TIA from (PLC + SCADA) software and hardware
• Providing Instrumentation expertise and leadership of HAZOP, LOPA and SIL assessment studies During El-Wastani Plant Re- HAZOP
• El-Wastani Plant Increasing capacity
• New stabilizer compressor
• K-406 and K-409 Sales gas compressor
• Bassant nodal station
• Faraskour phase I & II
• HIPPS system
• New Regen gas
• Participation as Instrument team leader in Plan for plant complete shutdown and perform the required tasks In its two stages in 2017 and 2021
• Leading the Instrument team to revamping instrument air, inert gas compressor and Waukesha sales gas compressor from classic and traditional controller to PLC control system
• Reporting periodically to Maintenance Manager; preparing PM and CM reports
• Effective interface with suppliers and vendors to perform factory acceptance test [FAT], review and coordinate their day to day work at their factory works for technical issues
• Ensure Spares balance and inventory control for all instruments’ spare parts
• Provide technical support and guidance in reviewing outside control system consultants.

Lead the team during commissioning and start up the plant, prepare spare parts list.

This bid covers equipment for a Flare Gas Recovery unit with Inlet Gas Compression and Water/HC Dew Point Control which the plants facilities consist of 1 INLET GAS COMPRESSION PACKAGE, 2 DEWPOINT CONTROL PACKAGE (Gas/Gas Exchangers, Gas Chiller, Three Phase Separator (LTS), De Ethanizer Tower, De Ethanizer Reboiler and Glycol Regeneration), 3 Refrigeration Gas Compression Package.

Worked closely with operations and maintenance staff during the transition from commissioning to production, ensuring a smooth handover of systems

• Reviewed as-built drawings for accuracy upon completion of commissioning activities, ensuring seamless handover to operations teams.
• Developed comprehensive test plans for each system component, ensuring all aspects were thoroughly evaluated for optimal performance.
• Optimized system performance through thorough testing and verification of installed systems.
• Worked closely with operations and maintenance staff during the transition from commissioning to production, ensuring a smooth handover of systems.
• Enhanced equipment efficiency by developing and implementing commissioning procedures.
• Ensured safety compliance by conducting risk assessments and implementing necessary mitigation measures.

• Contributed in review and modify the cause and effect philosophy for El-Wastani Gas Plant (LTS & LPG)
• Maintenance and configuration of most smart instrumentation such as transmitters, valves positioners, Pneumatic, electric and Electro-Hydraulic control systems
• Calibration of all types of field instrumentation, including valves such as: Fisher, Siemens, Mallard, Flowserve, transmitters such as Rosemount, Endress, Magnetroll, Nuflow, ABB, etc., Troubleshooting of all types of switches, pressure, Temperature, etc
• Review the installation and commissioning the Fire & gas system, testing and troubleshooting
• Maintenance and calibration of pneumatic control valves (Fisher, Flowserve, ,....
• And actuated valves ( Betties, Rotork, Flowtek,....
• Dealing with Allan Bradley PLC program Code with software Rslogix 5000 and SCADA software Rsview 32 and PLC troubleshooting for the hardware and software problems
• Issue Material Requisitions for all the Spare Parts
• And management Min
• Max
• List for stock control of spare parts
• Participating in tenders for instrumentation since create the material requisitions, reviewing the technical evaluation until receipt in the warehouses
• Implementing preventive and corrective maintenance, Troubleshooting, of all rotating equipment control system of gas plants (Diesel & gas engines, reciprocating & screw compressors and centrifugal, reciprocating) including Ariel compressors (JGK/4) driven by L7044GSI Waukesha engines, and Ariel compressors (JGT/4) driven by L5794 GSI Waukesha engines, And Waukesha gas engines of various models (VHP P9390 GSI, VHP L7042 GSI, VGF L36 GL, VGF H24 GL-LCR, VSG F11 GSI), Overhaul of Dresser Rand reciprocating compressors (Models: 6

• Service engineer to perform and design control system for Drainage plants health (Sewage plants), Water treatment plants, etc, Upgrade and Maintenance production line in several plants and factory.
• Design, Fabricate, Install and commissioning and start up Sewage plant at Assiut Governorate.
• Reprogramming, troubleshooting for some machines in textile factory.
• Improved team productivity by providing technical guidance and mentoring junior engineers.
• Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
• Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
• Developed positive working relationships with stakeholders to effectively coordinate work activities.

· Commissioning and Start Up for all control loops in production line

· Dealing with PLC Saia and Siemens program.

· Perform all maintenance required for PLC.

Calibration using Hart Protocol

• Collaborated with engineering teams to optimize instrument performance for various applications.
• Maintained accurate records of instrument calibrations, repairs, and inspections for compliance purposes.