Summary
Overview
Work History
Education
Skills
Software
Courses
Projects
Timeline
SoftwareDeveloper
Bassam Eltahawy

Bassam Eltahawy

Automation Engineer
Obour,Cairo,Egypt

Summary

Automation Engineer, Siemens Certified Programmer , have +7 years experience in the Industrial automation field,

Working in Multinational company, developed and implemented large-scale industrial Automation Projects , Specialist in Siemens products.

Agile Leader to create Automation Project from scratch and have excellent experience in PLC programming, SCADA, HMI , Variable Speed Drives, Servo Drives , Industrial Sensors , IIOT systems, Safety systems, Risk assessment, Design , Selection components, Commissioning, and Troubleshooting.

Overview

11
11
years of professional experience
3
3
Languages

Work History

Automation Project Leader

Groupe Atlantic
10th of Ramadan,Egypt
01.2017 - Current
  • Generated process models illustrating automation engineering progress, specifications and details for industrial projects
  • Discussed requirements and processes with project managers and related departments, to make complete study and estimation budget for automation system project requirement
  • Select components, prepared automation concept and Electrical drawings according to project specifications
  • Perform programming and engineering tasks; these include but are not limited to Creating full integration PLC program and SCADA design, commissioning drives, configuring safety devices, installation and commissioning to execute machine requirements and make complete industrial projects
  • Validate machines ,and assisted maintenance personnel with complex troubleshooting, Execute risk assessment and select proper safety device under machinery safety standard
  • Established best practices and innovative solutions, Upgrade automation systems, develop programs and hardware, adding modification in machines to enhance production rates and output quality. Upgrade automation systems, develop programs and hardware, adding modification in machines to enhance production rates and output quality.Upgrade automation systems, develop programs and hardware, adding modification in machines to enhance production rates and output quality.
  • Trained developers and technicians and quality assurance team members in automation programs and processes.

Electrical Engineer

Kandil Steel
10th of Ramadan,Egypt
05.2014 - 01.2017
  • Proposed electrical product and system modifications to improve quality and efficiency of machines and production line
  • Performed troubleshooting,maintenance procedures and repairs on existing electrical products and systems.
  • Evaluated electrical installations and systems to isolate faults and implement corrective actions.
  • Using PLC,SCADA and control systems to adjust machines setting to maximize performance and equipment longevity.
  • Developed automation modifications in machines and preventive maintenance schedules to minimize downtime and optimize performance for industrial machines and continuous production lines.

Electrical Control Engineer

DASCO-National Egyptian for Drilling & Petroleum Services
Mokattam,Egypt
02.2014 - 05.2014
  • Performed energy audits and recommended alternative sources of energy for Drilling Site, Rig, Pumps and Utilities
  • Resolved Electrical problems to minimize delays and unexpected cost increases.
  • Maintained and fixed lighting and fixtures.

Electrical Maintenance Engineer

Egyptian Dutch Company for Cooling and Freezing
10th of Ramadan,Egypt
06.2012 - 11.2012
  • Scheduled and undertook periodic maintenance on all electrical installations, components and equipment.
  • Diagnosed and resolved machine operation variations and equipment problems.
  • Perform engineering tasks with PLC and control system to control temperature in freezing rooms

Education

Micro Master - IOT Internet of Things

Curtin University
Perth, Australia
07.2021 - 2022.12

Bachelor of Electrical Engineering And Technology - Electrical Control Systems

Faculty of Engineering And Technology
Egypt
05.2012 - 2017.05

Skills

Automation project implementation

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Software

TIA portal , Simatic manger

WinCC Professional

Sizer, DT configurator

SOPAS, SICK Safety designer

AutoCAD,

MOVITOOL

MS office, SAP ERP

LabVIEW

TIA Selection Tool

Courses

▪ MAY. 2023 Siemens Certified programmer in TIA portal ,Passed Exam , Siemens Sitrain Training Center, Manchester, UK
▪ MAY. 2023 Sinamics S120 Parameterizing and commissioning in TIA portal , Siemens Sitrain Training Center, Manchester, UK
▪ OCT.2022 TIA Portal Programming 3 Course , Siemens Sitrain Training Center, Manchester, UK
▪ May.2020 Data communication with Industrial Ethernet , Siemens Online Training
▪ Nov.2019 Programming Safety PLC Via Step7Safety Advanced , Siemens Sitrain Training Center, Manchester, United Kingdom
▪ OCT.2017 PLC TIA Programming 2 Course ST-PRO2 at NASS Academy Sitrain Training for Industry
▪ Sep.2015 Automation diploma in ( PLC-SCADA-Drives-AutoCAD ) at HA Institute
▪ Mar.2015 Training in ( SAP ) System Application and Production at Kandil Steel CO.
▪ May.2014 Programmable Logic Controller ( plc S7 course ) from Technology Competency Center

▪ Feb.2012 Attendance workshop in Siemens company training in PLC, Drives, HMI

Projects


  • Liquid Enamel Production line ECET - Jan 2021

Fully automated conveyor synchronized with Enamel machine, furnaces and other different machines to make complete automatic enameling process for different 80 models from WH tanks
Making all the automation side from Scratch (study –Selection of components – Wiring Diagram – installation – programming – validation)
Main Automation points in this project :
- Programming Siemens safety PLC and HMIs
- Programming SINAMICS S120 Drive for 4 Axis Enamel Machine and G120 Drives
- Using integrated safety Functions in drives by terminal and PROFIsafe
- PROFIsafe communication between PLCs and Drives
- Recipes synchronization in process parameters with automatic transferring between all machines
-Programming Safety Devices and instrumentation included IOlink Function safety barrier and safety laser scanners, Flow meters, Load cells, -identification system

  • IOT, SUPRAT Industry 4.0 application - Mar 2020

connecting all production lines in the factory and machines to get define data and for production and the machines, preview all data in webserver to be accessible for authorized persons anywhere


  • Automatic Assembly line Conveyor TWD Unit - Feb 2020

Assembly automatic conveyor consists of six stations with different process operation
moving synchronization between stations and applying NO Fault forward system and traceability system
communicate all machines and the process results to apply quality control system saving data on database
using Siemens PLC ET200 SP, safety PLC, sinamics G120 Drives, Profinet Communication, Electrical Screw Drivers, Flowmeters, safety components


  • Towel Dryer production line - May 2019

complete production line for towel dryer units consist of : -Metal line-profile cutting machine-pipe cutting machine-tube watching machine-furnace-Leak test machine-filling machine-Conveyor-Biplex test machine-shrink machine
Using Siemens S7300 CPUs, ET200Sp, Drives G120, HMIs, Instrumentation, Temperature, Flowmeters, Safety Devices,Profinet, Sick Safety Barriers, Sick safety laser scanners


  • Circular Welding and High pressure test machine - Sep 2018

Two Complete automatic welding machines for welding internal tank according to process parameters and test the tank by High Pressure
Safety technology applied

using siemens CPU ET200SP, HMI TP1200 comfort, G120C drives , Pressure sensors,safety devices


  • Water Heater L5 Assembly Line - Jan 2018

Assembly line with stand-alone machines to fully assembly packed water heater
-3 Bar test machine -Multi screw Machine -Foaming machine-Electrical screw Drivers -Biplex Testing Machine -Accessory picking system -packing stretch machine


  • 16 posts carousel machine - Oct 2017

Carousel machine for controlling foaming process to the water heater, stoppage at the defined position with controlling injection and evacuation according to foaming time used the following technologies :-
Siemens CPU 1512SP ET 200SP PROFINET interface module IM 155-6PN HMI TP700 Comfort SEW Servo motor With Servo Drive system Slip ring Kubler RFID identification system



Timeline

Micro Master - IOT Internet of Things

Curtin University
07.2021 - 2022.12

Automation Project Leader

Groupe Atlantic
01.2017 - Current

Electrical Engineer

Kandil Steel
05.2014 - 01.2017

Electrical Control Engineer

DASCO-National Egyptian for Drilling & Petroleum Services
02.2014 - 05.2014

Electrical Maintenance Engineer

Egyptian Dutch Company for Cooling and Freezing
06.2012 - 11.2012

Bachelor of Electrical Engineering And Technology - Electrical Control Systems

Faculty of Engineering And Technology
05.2012 - 2017.05
Bassam EltahawyAutomation Engineer