Fady Monier Wassef
Alexandria,ALX
Summary
Senior Electrical Maintenance & automation Engineer in Al Ezz Dekheila Steel comp. Flat steel division "+13 years Experience" Determine the KPIs to achieve highest plant availability, environment and safety levels. Perform engineering analysis to determine the root cause of critical and repetitive equipment failures to achieve highest plant availability. programming, Parameterization and software adaptation for PLC,DCS, SCADA and various embedded systems. Schedule checks on machinery, Sensors, field instruments, PLC & Inverters. Responding immediately to machinery breakdowns, organizing teams to make sure 24-hour cover is available. Develop long and short term plans for equipment improvements. Preparing budget and requisitions for the spare parts kept in inventory Perform safeguard audits and training for team members to ensure attention to safe work practices.
Overview
13
13
years of professional experience
Work History
Project Lead
Al Ezz Dekheila Steel comp.
10.2021
- Lead a project team for successful installing of new remote control system for overhead cranes. saved manpower and utilized crane operation for better yard management.
Project Lead
Al Ezz Dekheila Steel comp.
03.2021
- Lead a project team to replace two radioactive sources' measuring devices to more safe updated systems for density and level measurements including updating plant P&I drawings operation procedures and functions.
Project Lead
Al Ezz Dekheila Steel comp.
06.2020
- Led a project team to transfer and revamp the Main control unit of Acid regeneration plant to ground floor with higher isolation protection and well ventilation system. reduced plant downtime 65%.
Project Lead
Al Ezz Dekheila Steel comp.
06.2018
- Successful commissioning and installation of Laser thickness gauge (70K Euro) measuring system by 'Thermo Fisher' replacing Xray obsolete system, enabling remote records for quality assurance team and any future material tracking reports.
Project Lead
Al Ezz Dekheila Steel comp.
03.2017
- Led a project for upgrading the control system of water tube steam generator by 'Vapor power' that reduced plant downtime 25%.
- Participated in Flat Major automation renewal project (30 Billion Euro Project) to successfully add new product range to the company's portfolio and increase plant productivity to reach 1.2 million Tons Hot rolled coils instead of 0.9 Ton best annual record.
Project Lead
Al Ezz Dekheila Steel comp.
06.2016
- Successful commissioning of new electrostatic oiling technology that eliminated oil leakages and enhanced final product surface quality. (85K Euro project cost)
Project Lead
Al Ezz Dekheila Steel comp.
06.2015
- Integrated new centering device automation system that increased productivity 30% in Pickling plant through increasing threading line speed. (35K Euro project)
Project Lead
Al Ezz Dekheila Steel comp.
02.2014
- Installation upgrade for ABB obsolete inverters of yards overhead cranes.
Project Lead
Al Ezz Dekheila Steel comp.
04.2013
- Successful upgrade of SCADA system along with all the hardware network components to up to date 'Siemens' WINCC version. Enhanced plant visualization and remote monitoring and recording features.
- Improved system response times by optimizing control algorithms.
- Integrated and installed IBA analyzer licensed module to ensure ongoing and previous plant processes signals are recorded along with machines events for all process development or failure tracking. (reduced repeated failure 65%)
Project Lead
Al Ezz Dekheila Steel comp.
11.2012
- Successful installation project for MCC low voltage Siemens panel to higher NEMA protection level. minimized Acid Regeneration Plant downtime 20%.
Deputy Project Lead
Al Ezz Dekheila Steel comp.
01.2022 - Current
- Deputized for new ERP supply chain Mega project for the whole EZZ corporate to achieve optimization of the entire production flow through coordination and management of all activities from sourcing raw materials and spare parts to delivering the final product through agile management practices.
Senior Electrical Maintenance & automation Engineer
Al Ezz Dekheila Steel comp.
03.2012 - Current
- Company Overview: Senior Electrical Maintenance & automation Engineer in Flat steel division. +13 years Experience.
- Determine the KPIs to achieve highest plant availability, environment and safety levels.
- Perform engineering analysis to determine the root cause of critical and repetitive equipment failures to achieve highest plant availability.
- Programming, Parameterization and software adaptation for PLC, DCS, SCADA and various embedded systems.
- Schedule checks on machinery, Sensors, field instruments, PLC & Inverters.
- Responding immediately to machinery breakdowns, organizing teams to make sure 24-hour cover is available.
- Develop long and short term plans for equipment improvements.
- Preparing budget and requisitions for the spare parts kept in inventory.
- Perform safeguard audits and training for team members to ensure attention to safe work practices.
- Senior Electrical Maintenance & automation Engineer in Flat steel division. +12 years Experience.
Project Lead
Al Ezz Dekheila Steel comp.
05.2019 - 01.2020
- Integrated and commissioned new weighing scale system by 'Schenck' to ensure highest quality control procedures after each process.
- Assisted in the design and implementation in a project team for installing scrap chopper equipment with its up to date knife control unit Siemens based technology with 'Sinamics drives' that reduced 60% of plant downtime and enhanced end product surface quality.
Education
Bachelor of Engineering - Electrical Department, Communication Major
Alexandria University
07-2011
Skills
- management training
- Programming languages for PLC
- SCADA
- Microsoft Office Professional
- ISO training
- Worksite safety
- Leadership skills
- Mentoring for my technician team to raise their safety and technical awarness
- Agile development through linking isolated entities under one umbrella to unify the targets and goals
- Multi-tasking skills through managing parallel team implementing separate projects and activities at the same time
- Client relations through close feedback and survey
- Project scheduling while planning plant stoppages and foreign experts availability
- Risk management
Military Status
Exempted
Trainings And Courses
- PMP
- Supply chain management
- PLC S7 programming with Siemens
- Siemens Sinamics drives parameterization and commissioning
- ABB drives ACS800 drives parameterization and commissioning
- Updated measuring technologies at Danieli Automation Center 'Udine-Italy' on 2013
- Maintenance & troubleshooting for steam networks by Spirax Sarco
- Handling & calibration for RADIO ACTIVE SOURCES by Egyptian Atomic Energy Authority
- Microsoft: MS-project, excel, word, power point courses
- IT Essential course in Cisco Academy (With certificate)
- CCNA course 'NEW HORIZONES COURSE CENTRE'
- Training in the electrical distribution company
Personal Information
- Title: Senior Electrical automation Engineer
- Date of Birth: 1.Jan.1989
- Nationality: Egyptian
- Marital Status: Married
References
All information and certificates submitted here are available upon request.
Timeline
Deputy Project Lead
Al Ezz Dekheila Steel comp.
01.2022 - Current
Project Lead
Al Ezz Dekheila Steel comp.
10.2021
Project Lead
Al Ezz Dekheila Steel comp.
03.2021
Project Lead
Al Ezz Dekheila Steel comp.
06.2020
Project Lead
Al Ezz Dekheila Steel comp.
05.2019 - 01.2020
Project Lead
Al Ezz Dekheila Steel comp.
06.2018
Project Lead
Al Ezz Dekheila Steel comp.
03.2017
Project Lead
Al Ezz Dekheila Steel comp.
06.2016
Project Lead
Al Ezz Dekheila Steel comp.
06.2015
Project Lead
Al Ezz Dekheila Steel comp.
02.2014
Project Lead
Al Ezz Dekheila Steel comp.
04.2013
Project Lead
Al Ezz Dekheila Steel comp.
11.2012
Senior Electrical Maintenance & automation Engineer
Al Ezz Dekheila Steel comp.
03.2012 - Current
Bachelor of Engineering - Electrical Department, Communication Major
Alexandria University
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