Summary
Overview
Work History
Education
Skills
Personal Information
References
Timeline
Generic
FAILOAN ASTAN SILVA PULLE

FAILOAN ASTAN SILVA PULLE

HEAD OF IE
Alexandria,ALX

Summary

To Serve Your Organization with my Competencies, 7 Good Habits & Liner lifestyles whilst observing Wastes, Imbalances and Constrains Eliminating through Continues Improvement, maximizing Cost Efficiency, and upgrading your Winning Team's Moral.

Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.

Overview

24
24
years of professional experience
5
5
Languages

Work History

HEAD OF IE

VBEE GLOBE
01.2018 - Current
  • Company Overview: Working for big brands like DECATHLOAN
  • Developing and implementing innovative strategies to streamline factory operations.
  • Screening, recruiting, and training new factory workers.
  • Collaborating with quality control managers to establish and execute quality control, IE processes, and method improvement.
  • Ensuring that factory machinery is in good working order.
  • Analyzing production data to identify and resolve any production bottleneck issues.
  • Preparing production reports and submitting them to key decision-makers.
  • Regularly inspecting finished products to determine whether they meet established quality standards.
  • Motivating factory workers to continually achieve factory targets.
  • Follow up on all preproduction activities.


HEAD OF PLANNING AND IE

VELOCITY
01.2013 - 01.2018
  • Company Overview: VELOCITY - Egypt is a 100% European-based jeans and jacket manufacturer.
  • Responsible for all IE functions.
  • Controlling machine and man requirements.
  • WIP controlled. Inventory control and reducing downtime.
  • The team leader balanced production to a flow of 10 pieces.
  • Lean-in house trainings are conducted from top to ground level.
  • Plan for Cutting, Sewing, Dry and Wet, Finishing.

IE Manager

EMBEE
01.2009 - 01.2013
  • Company Overview: Indian-owned, 5,000-headed, 100% knits exporting to the USA, 50%, and Europe, 50%.
  • Converted the facility into a Lean manufacturing unit.
  • Conducts a value stream mapping and reorganizes the departmental physical layout, which would pull the product at a minimum throughput time, maintaining a minimum level of seven wastes.
  • Increase the number of direct workforce.
  • Lean practices and training.

IE MANAGER

DELTA
01.2007 - 01.2009
  • Company Overview: Worked with NIKE, Levi's, Tommy, Adidas, and UNDER ARMOUR.
  • Maintain line layouts with lean manufacturing.
  • Lead the IE team to improve efficiency.
  • Conduct the R&D team with kaizen through innovation.
  • Calculating SMV for production and costing.
  • Order allocation.
  • Time and Action Plan.
  • Line Balancing and Layouts with Lean Manufacturing.
  • Improving the efficiency with new methods.

IE MANAGER

P V APPARELS
01.2004 - 01.2007
  • Company Overview: P V APPARELS INDIA is a US and Europe-based company with 5,000 employees, specializing in 100% knits.
  • Operation Bulletins with GSD database.
  • Maintain line layouts with lean manufacturing.
  • Lead the IE team to improve efficiency.
  • Conduct the R&D team with kaizen through innovation.
  • Improving the efficiency with new methods.
  • Order allocation.
  • Capacity calculating.
  • Line Balancing and Layouts with Lean Manufacturing.

IE INCHARGE

STERLING
01.2002 - 01.2004
  • Company Overview: STERLING LANKA - CHINA & SRI LANKA is a US and Europe-based company, with 50% knits and 50% jeans.
  • Calculating SMV for production and costing with GSD.
  • Improving the efficiency with new methods.
  • Order allocation.
  • Capacity calculating.
  • Applying Time Study and Method for Each Operation.
  • Line Balancing and Layouts with Lean Manufacturing.
  • Preparing Production Incentive.
  • Preparing the Efficiency Report.

Education

Licensed Practitioner Certificate NO-16238 -

COATS DIGITAL- GSD
UK

Merchandising Certificate -

CITI
Sri Lanka

Work Study & Factory Management Certificate -

CITI
Sri Lanka
04.2001 -

Diploma in Apparel Production & Management -

Open University of Nawala
01.2005

GCE Advance Levels - Mathematics

Highland's Collage
Hatton. Sri Lanka
01.2001

Skills

  • Screening

  • Recruiting

  • Training

  • GSD Costing

  • Quality Control

  • Planning

  • Control IE Processes

  • Method Improvement

  • Coordinating

  • Factory Machinery Maintenance

  • Man Management

  • Production Data Analysis

  • Time Management

  • Technical Knowledge

  • KPI Follow Up

  • MMR & Cost Reduction

  • Quality Standards Inspection

  • Lean Manufacturing

  • Motivating Factory Workers

  • Preproduction Activities Follow Up

  • Leadership

  • Risk Calculation

  • Quick Decision Making

  • Microsoft Office

  • Team Leadership

  • TQM

  • GSD Database

  • 5S System

  • Smart Line System

  • Fast-react Planning

Personal Information

  • Passport Number: N7383604
  • ID Type: Passport
  • ID Number: N7383604
  • Date of Birth: 17-May-82
  • Nationality: Sri Lankan

References

  • Mr. Mahash, Country Head , Stafford, Egypt-01064222926
  • Mr. Susantha Cooray, COO, Militia Textile, Egypt -01226907778

Timeline

HEAD OF IE

VBEE GLOBE
01.2018 - Current

HEAD OF PLANNING AND IE

VELOCITY
01.2013 - 01.2018

IE Manager

EMBEE
01.2009 - 01.2013

IE MANAGER

DELTA
01.2007 - 01.2009

IE MANAGER

P V APPARELS
01.2004 - 01.2007

IE INCHARGE

STERLING
01.2002 - 01.2004

Work Study & Factory Management Certificate -

CITI
04.2001 -

Licensed Practitioner Certificate NO-16238 -

COATS DIGITAL- GSD

Merchandising Certificate -

CITI

Diploma in Apparel Production & Management -

Open University of Nawala

GCE Advance Levels - Mathematics

Highland's Collage

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FAILOAN ASTAN SILVA PULLEHEAD OF IE