Hany Samy Ibrahim Ghobrial
Mechanical Engineer
Cairo,Nasr City
Summary
Seasoned automotive industry professional of 20 years seeking a position with an international company to leverage my experience and abilities to supervise team functions
Overview
21
21
years of professional experience
6
6
years of post-secondary education
2
2
Languages
Work History
Supply Chain General Manager
Manufacturing Commercial Vehicles MCV
08.2022 - Current
- Managing the Phantom Supply Chain & Manufacturing teams
- Execute and contribute to the overall Supply Chain and Manufacturing strategy
- Balance the need for insourcing and outsourcing based on business requirements and design maturity
- Develop, implement, monitor, and report on cross-functional key performance indicators (KPIs) for the Supply Chain team to reduce costs, mitigate risk, improve quality, shorten lead times, and reduce inventories
- Implement industry best practices for forecasting, sourcing, risk mitigation, inventory, and vendor management
- Challenge existing suppliers and OEM factories to upgrade their capabilities
- Seek out future potential supply partners who can help us scale and advance to the next level
- Negotiate supply agreements with all global vendors and OEM factories
- Provide transparency and direction to the executive team, employees, and peers
- Incorporate field quality issues into the supply chain and manufacturing processes, including verification and rework
- Following weekly situation of (LCs, requested & unclosed advance payments, Form 4 requests)
- Following weekly with clearance team the situation & priorities of clearance process specially the FCL, and discussing the demurrage report analysis
- Follow-up weekly the reports related to (late POs - late deliveries - materials near to expire - late vendor payments - production schedule deviation - PRs situation - Stock at vendor - Stock analysis, Claims situation, ….)
- General agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
Engineering & Quality General Manager
Manufacturing Commercial Vehicles MCV
11.2021 - 08.2022
- Responsible for leading the full design & engineering from concept to production launch
- Gathers and develops a deep understanding of stakeholder requirements
- Scope & implement innovative engineering and design strategies to support aggressive program objectives
- Own execution of high-quality engineering deliverables for needed for procurement, costing, permitting, and construction
- Supports technical studies such as feasibility and value engineering exercises
- Own cross-functional design reviews (2D & 3D)
- Supports customer adaptation needs for every sales orders
- Monitor preliminary technical discussions with new main suppliers for new technologies
- Coordinate between Design team and QC engineers for new design concepts to ensure that quality inspections is according to design
- Serve as main factory engineering point of contact for construction team during construction phase
- Proactively identifies and drives continuous improvement of factory engineering development
- General agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
Production Engineering General Manager
Manufacturing Commercial Vehicles MCV
01.2020 - 08.2022
- Design manufacturing processes, procedures and production layouts for assemblies, processing, machining and material handling
- Develop structured manufacturing instructions identifying the operations and order of manufacturing steps, key technical parameters and features
- Work closely with the factory hourly touch labor team on technical aspects of manufacturing including standard operations and rework
- Design sequence of operations and specifies procedures for the fabrication of tools and equipment and other functions that affect product performance
- Adapt machine or equipment design to factory and production conditions
- Incorporate inspection and test requirements into the production plan
- Inspects performance of machinery, equipment, and tools to verify their efficiency, and investigates and initiates corrective action of problems and deficiencies to ensure product quality
- Develop manufacturing processes that are applicable to statistical process control, and may develop those techniques
- Provide guidance to engineering regarding design concepts and specification requirements to best utilize equipment and manufacturing techniques
- Ensure processes and procedures comply with regulations
- Ultimately responsible for the delivery and activation of production tooling
- Coach and steer the tooling production and engineering teams, as well as others supporting the fabrication, precision assembly, and activation of critical factory tooling to think strategically about work practices and methods to optimize time and quality
- General agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
Executive Manager for Assembly factories
Manufacturing Commercial Vehicles MCV
01.2017 - 12.2020
- Company Overview: general agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
- Managing and leading assembly factories operations with production managers
- Leading the employees to achieve the plan and solve different problems met them
- Ensure the application of safety requirements and occupational health and employment training
- Develop and implement production tracking and quality control systems, analyzing production, quality control, maintenance, and production control reports to detect production problems
- Discuss the quality assurance monthly & quarter reports for the final & line audits also the cost of poor quality, warranty reports & compare it with the assigned target for each department
- Co-ordinate with quality department to obtain the standard quality assurance
- Applying the self-control system in the factory
- Periodic analysis for factories cost centers, with deep analysis for the cost elements on SAP to monitor the cost of hour of the whole factory
- Revising the annual budget for each department & analyze the man/hour cost by focusing on the overheads of each department
- Revise the human resources required by each department according to the master plan & the forecast
- Co-ordinate with engineering department
- Revise the maintenance cost for each factory & its effect on the final factory man/hour cost also the revising the monthly report of the maintenance safety stock
- Sustaining lean manufacturing principals for all factories
- Assign the KPI elements for the managers, section heads & engineers, also revising their periodic evaluation
- General agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
Machining Factory Production Manager
Manufacturing Commercial Vehicles MCV
01.2012 - 12.2016
- Company Overview: general agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
- Managing and leading manufacturing factory operations with head sections and production engineers
- Leading the employees to achieve the loading plan and solve different problems met them
- Ensure the application of safety requirements and occupational health and employment training
- Develop and implement production tracking and quality control systems, analyzing production, quality control, maintenance, and production control reports to detect production problems
- Managing and study the skill of workers and how to improve their skills whether by arranging technical training courses in or out the company
- Applying the self-control system in the factory
- Make the annual budget for the factory including the man-hour cost
- Control & following monthly expenses on the cost center with its analysis
- Determine the required labor, staff, tools & machines needed to reduce production time & increase the productivity
- Co-ordinate with engineering department
- Prepare and maintain production reports and personnel records
- Sustaining lean manufacturing principals for all factory work stations
- Review and signed weekly checks reports in the '5 S's' main boards
- Commissioning and startup for each project
- General agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
Tooling Manager
Manufacturing Commercial Vehicles MCV
07.2009 - 12.2012
- Company Overview: general agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
- Managing the tooling plan according to the production planning requirements to fulfill the master plan either for building new jigs, tool proofing or adapting new models to existing jigs
- Handling the feedbacks of production, process engineering & QC to improve the performance of the production line & reduce the setup and labour time
- Arrange with the process engineering the sequence of operations in the process sheets before sending to the production and in arranging or modifying the layout of the factory
- Handling all the technical points related to the tooling for the outsourced parts with the local suppliers
- General agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
Tooling Engineer
Manufacturing Commercial Vehicles MCV
04.2004 - 07.2009
- Company Overview: general agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
- In charge of making jigs, fixtures, forming and cutting die sets as required for factory products in order to make the design drawings applicable
- Fully responsible for tool making according to plan
- Responsible for maintenance of jigs & fixtures according to maintenance plan and quality reports
- Supervising the work inside the workshop
- Troubleshooter for the productivity problems related to the jigs
- General agent for Mercedes Benz Commercial Vehicles in Egypt (Daimler Chrysler)
Education
Faculty of Engineering - Mechanical Power Engineering
Helwan University
01.1996 - 04.2002
Manor House School - undefined
Skills
Leader ship skills
Personal Information
- Place of Birth: Giza, Egypt
- Date of Birth: 07/14/80
- Gender: Male
- Nationality: Egyptian
- Marital Status: Married
Militarystatus
Exempted
References
WILL BE SUBMITTED UPON REQUEST
Timeline
Supply Chain General Manager
Manufacturing Commercial Vehicles MCV
08.2022 - Current
Engineering & Quality General Manager
Manufacturing Commercial Vehicles MCV
11.2021 - 08.2022
Production Engineering General Manager
Manufacturing Commercial Vehicles MCV
01.2020 - 08.2022
Executive Manager for Assembly factories
Manufacturing Commercial Vehicles MCV
01.2017 - 12.2020
Machining Factory Production Manager
Manufacturing Commercial Vehicles MCV
01.2012 - 12.2016
Tooling Manager
Manufacturing Commercial Vehicles MCV
07.2009 - 12.2012
Tooling Engineer
Manufacturing Commercial Vehicles MCV
04.2004 - 07.2009
Faculty of Engineering - Mechanical Power Engineering
Helwan University
01.1996 - 04.2002
Manor House School - undefined
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