Car designing
Islam Yousry Maarouf El-Shamy
Engineering Manager
Cairo
Summary
Accomplished Quality Assurance and Engineering Leader with over 15 years of progressive experience in the automotive industry. Expertise in quality management, process improvement, problem-solving, and project execution. Adept at driving cross-functional initiatives, ensuring product excellence, and implementing lean manufacturing principles. Proven track record of leading high-performing teams, enhancing operational efficiency, and achieving corporate goals through strategic planning and continuous improvement.
Overview
15
15
years of professional experience
2009
2009
years of post-secondary education
5
5
Certifications
3
3
Languages
Work History
Engineering Manager
Toyota Motor Engineering Egypt (TMEE)
01.2025 - Current
- Lead the engineering department, overseeing quality, welding, paint, assembly, and warranty groups, ensuring alignment with corporate objectives
- Develop and execute quality assurance strategies, achieving key performance indicators (KPIs), budget targets, and material usage optimization
- Spearhead continuous improvement initiatives through Kaizen, reducing defects, enhancing product quality, and minimizing production costs
- Implement advanced problem-solving methodologies, ensuring effective root cause analysis and sustainable countermeasures
- Enhanced overall team productivity with continuous training and mentoring of junior engineers.
- Implemented quality control measures to reduce errors, resulting in increased customer satisfaction and repeat business.
- Fostered a culture of innovation and continuous improvement by encouraging the sharing of ideas, leading to increased creativity and problem-solving capabilities within the team.
- Streamlined communication between departments by establishing regular meetings, improving collaboration on complex projects.
- Optimized resource allocation to meet project deadlines, effectively managing budgets and minimizing waste.
- Negotiated with suppliers to secure high-quality materials at cost-effective prices, positively impacting profit margins.
- Drove successful completion of key projects, coordinating with stakeholders and ensuring alignment with business objectives.
Engineering Department Group Manager
Toyota Motor Engineering Egypt (TMEE)
01.2021 - 12.2024
- Directed (welding, paint, assembly) and (warranty) groups, aligning engineering operations with Toyota’s global standards
- Championed quality improvement projects, including defect analysis, corrective actions, and process enhancements
- Collaborated with Toyota Motor Corporation (TMC) to prepare and present detailed quality analysis reports, ensuring transparency and continuous progress
- Led cross-functional project teams to introduce innovative solutions, driving efficiency and product excellence
- Identified areas of improvement through regular performance reviews, providing constructive feedback and coaching for team members.
- Collaborated with other group managers to develop best practices for operational efficiency across departments.
- Trained new team members by relaying information on company procedures and safety requirements.
- Delegated tasks strategically and monitored progress for timely completion.
- Conducted routine inspections to check quality and compliance with established specifications.
- Recruited, interviewed and hired employees and implemented mentoring program to promote positive feedback and engagement.
- Successfully managed budgets and allocated resources to maximize productivity and profitability.
Assistant Engineering Manager
Toyota Motor Engineering Egypt (TMEE)
01.2018 - 12.2020
- Managed engineering operations, ensuring adherence to Toyota's quality standards and achieving maximum production efficiency
- Conducted in-depth defect investigations using advanced quality tools (5 Whys, Fishbone), implementing sustainable solutions to prevent recurrence
- Developed and executed Kaizen plans for continuous improvement, optimizing workflows and enhancing team performance
- Coordinated with suppliers to identify cost-effective materials and equipment, enhancing product quality and reducing expenses
Senior Quality Assurance Engineer
Toyota Motor Engineering Egypt (TMEE)
01.2015 - 12.2017
- Led quality improvement initiatives for welding, paint, and warranty divisions, ensuring adherence to Toyota's stringent standards
- Played a pivotal role in the successful launch of the new Fortuner project, collaborating with Japanese experts to implement advanced production techniques
- Managed pre-delivery inspections (PDI), confirmed defect resolutions, and compiled comprehensive quality reports
Quality Assurance Engineer
Toyota Motor Engineering Egypt (TMEE)
09.2012 - 12.2014
- Conducted Early Detection and Resolution (EDER) activities, analyzing defects at both dealer and production levels
- Identified root causes, implemented effective countermeasures, and ensured continuous product quality improvement
- Prepared and shared detailed monthly quality reports with Toyota Motor Corporation Japan, promoting process transparency
- Contributed to the continuous improvement of QA processes through regular reviews, evaluations, and updates as needed.
- Established effective communication channels between the factory, TMEE, and the dealer (TE) teams to foster a collaborative working environment focused on delivering high-quality products.
- Enhanced customer satisfaction by promptly addressing issues identified during user acceptance testing.
Service Advisor
Honda Al-Futtaim Egypt
02.2010 - 09.2012
- Managed customer consultations, identified vehicle issues, and coordinated with workshop teams to ensure efficient repairs
- Verified warranty coverage, prepared repair orders, and maintained accurate service records
- Ensured timely service completion while maintaining high customer satisfaction standards
Education
Bachelor’s Degree - Automotive Mechanical Engineering
Ain Shams University
Skills
Quality Assurance & Control
Certification
Engineering Management Diploma, 2024 - Ongoing
Interests
Photography
Timeline
Engineering Manager
Toyota Motor Engineering Egypt (TMEE)
01.2025 - Current
Engineering Department Group Manager
Toyota Motor Engineering Egypt (TMEE)
01.2021 - 12.2024
Assistant Engineering Manager
Toyota Motor Engineering Egypt (TMEE)
01.2018 - 12.2020
Senior Quality Assurance Engineer
Toyota Motor Engineering Egypt (TMEE)
01.2015 - 12.2017
Quality Assurance Engineer
Toyota Motor Engineering Egypt (TMEE)
09.2012 - 12.2014
Service Advisor
Honda Al-Futtaim Egypt
02.2010 - 09.2012
Bachelor’s Degree - Automotive Mechanical Engineering
Ain Shams University
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