Madura Bandara Ranasinghe
Kurunegala
Summary
Dynamic Production Manager with a proven track record at Hela Clothing Egypt, enhancing efficiency and achieving over 95% on-time delivery. Expert in lean methodologies and effective team leadership, I excel in quality compliance and data analysis, driving continuous improvement and operational excellence in high-demand environments.
Overview
18
18
years of professional experience
Work History
Production Manager
Hela Clothing Egypt
Alexandria
03.2023 - Current
- Enhanced production efficiency by 17% through strategic optimization of line layouts.
- Achieved over 95% on-time delivery while consistently meeting strict shipping requirements.
- Minimized defect rate to 2.5% through robust quality assurance protocols.
- Directed operations for 19 lines, supervising a team of over 400 operators and supervisors.
- Managed materials to meet production goals and specific customer demands.
- Established and updated production schedules to meet changing demands.
- Managed daily order backlog through key metrics monitoring for on-time delivery.
- Coordinated with suppliers to ensure timely delivery of materials.
- Coordinated with other departments to ensure smooth flow of materials throughout the production process.
- Customers: Victoria’s Secret, PVH, Walmart.
Production Manager
Emjay International (Pvt) Ltd
Karadagolla
03.2022 - 03.2023
- Achieved 98% on-time delivery, surpassing buyer expectations.
- Implemented LEAN systems, reducing work-in-progress and boosting productivity.
- Enhanced operator efficiency by 15% through regular training and process audits.
- Customers: Tesco, Hugo Boss
Assistant Production Manager
Brandix Fast Fashion
Welisara
03.2016 - 03.2022
- Increased output of VS leggings by 10% without compromising quality.
- Minimized fabric wastage by 5% via efficient material planning strategies.
- Provided input for performance reviews and identified areas for additional improvement.
- Achieved and sustained over 98% First Pass Yield in production processes.
- Implemented lean manufacturing techniques such as 5S methodology in order to maximize efficiency.
- Customers: Victoria Secrets, Decathlon
Production Executive
Brandix India
Vizag
03.2015 - 03.2016
- Supported Lidl account setup, achieving 80%+ line efficiency early on
- Ensured smooth coordination across departments and met delivery.
- Analyzed workflows and identified areas of improvement in the production process.
- Implemented lean manufacturing techniques for reducing waste and improving operational efficiency.
- Analyzed production data to identify trends and areas for improvement.
- Customers: LIDL.
Production Executive
Emjay International
Karadagolla
03.2010 - 03.2015
- Company Overview: Customers: Tesco, Diesel
- Boosted line productivity by 20%, introduced 5S & visual controls
- Hands-on management of underwear and t-shirt production lines
- Customers: Tesco, Diesel
Production Executive
Brandix Intimate Apparel
Welisara
03.2007 - 03.2010
- Managed daily line output, supported new product developments
- Analyzed workflows and identified areas of improvement in the production process.
- Implemented lean manufacturing techniques for reducing waste and improving operational efficiency.
- Maintained high garment quality for premium US brands
- Customers: VS PINK, Lands’ End
Education
National Diploma in Technology - Textile Technology
Institute Of Technology, University Of Moratuwa
Sri Lanka03-2007
G.C.E. Advanced Level – Completed - Mathematics
Ku/ Maliyadewa Model School, Kurunegala
Sri Lanka08-2004
Skills
- Production control strategies
- Supply chain management
- Quality assurance
- Cost analysis and savings
- Team leadership
- Problem solving
Timeline
Production Manager
Hela Clothing Egypt
03.2023 - Current
Production Manager
Emjay International (Pvt) Ltd
03.2022 - 03.2023
Assistant Production Manager
Brandix Fast Fashion
03.2016 - 03.2022
Production Executive
Brandix India
03.2015 - 03.2016
Production Executive
Emjay International
03.2010 - 03.2015
Production Executive
Brandix Intimate Apparel
03.2007 - 03.2010
National Diploma in Technology - Textile Technology
Institute Of Technology, University Of Moratuwa
G.C.E. Advanced Level – Completed - Mathematics
Ku/ Maliyadewa Model School, Kurunegala
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