Mahmoud AbdelHakim
Instrumentation Supervisor
Egypt,AST
Summary
With 26+ years of experience in preventive maintenance, repair tasks, and troubleshooting activities, my expertise as an Instrumentation Supervisor is invaluable. I have advanced knowledge of instrumentation principles and specialize in overseeing commissioning, maintenance, hot loop checks, and troubleshooting using various DCS and PLC software and hardware systems. I am proficient in SAP-PM (Plant Maintenance) and excel in managing work orders, scheduling maintenance activities, and monitoring equipment performance for reliability and efficiency. I also have extensive experience utilizing Maximo CMMS for tracking work orders, optimizing preventive and corrective maintenance schedules, and ensuring adherence to the Master Plan. My skillset includes implementing WorkSafe® for managing safety and compliance processes and Sharecat for material and documentation management. With strong technical capabilities in electronics, hydraulics, and mechanics theories, I effectively lead teams and drive operational excellence. As a certified professional by ISA, I possess advanced proficiency in utilizing specialized test equipment to drive performance improvements across instrumentation systems.
Overview
27
27
years of professional experience
2
2
Languages
1
1
Certificate
4
4
years of post-secondary education
Work History
Instrumentation Supervisor
Bonatti
Rumaila Oil Field IRAQ, BA, BA
10.2024 - Current
- Utilized *WorkSafe®* to manage safety and compliance processes, document and assess risks, and analyze safety data in the *PWRI (Produced Water Re-Injection)* project within the Instrumentation Department.
- Follow up on work orders and corrective maintenance notifications using *Maximo CMMS* to ensure adherence to the Master Plan and operational efficiency. Support the Reliability Team in root cause analysis (RCA) to enhance system reliability.
- Managed instrumentation documents, organized technical data, monitored revisions, and ensured compliance with project requirements and industry standards using *Sharecat* in the *PWRI Produced Water Re-Injection* project.
- Developed long-lasting relationships with clients to ensure consistent retention and loyalty.
- Maintained up-to-date knowledge on industry trends and regulations, ensuring accurate advice was provided to clients at all times.
- Supervise maintenance and operation of PWRI instrumentation systems including Flow meters Pressure transmitters Temperature sensors Water quality analyzers.
- Develop and implement preventive and corrective maintenance programs to ensure System reliability
Operational efficiency Minimize downtime. - Technical responsibilities Calibrate and maintain instrumentation systems Troubleshoot complex instrument problems Implement system upgrades and modifications Monitor system performance and optimization.
- Removed damaged instruments and repaired components.
- Reduced downtime with proactive identification and resolution of instrument issues.
Instrumentation Supervisor
Zubair Oil Field
11.2020 - 10.2024
- Read, interpreted and directed others with regard to electrical and instrumentation plans, specifications, blueprints and schematics
- Contributed to cost-saving initiatives by recommending energy-efficient alternatives for outdated or malfunctioning instruments
- Led Commissioning Maintenance's overhauling Solar Turbines Mars 100S, Ensuring Efficient and Timely Project Execution
- Performed Preventive Maintenance, Overhauling, Calibration, And Troubleshooting of Waukesha Gas Engine Model VHP L7044GS1
- Conducted Preventive Maintenance, Overhauling, Calibration, And Troubleshooting of ARIEL CORPORATION Gas Compressors.
- Experienced In Utilizing Variety of DCS and PLC Software and Hardware for Commissioning, Maintenance, Hot Loop Checks, And Troubleshooting. Proficient With Emerson Delta V, Pw Murphy As Well As Allen Bradley.
Instrumentation Supervisor
FieldCore A GE
9 2018 - 10.2020
- Conducted investigations to determine causes of trips and similar events and developed measures to avoid recurrence
- Demonstrated Expertise in General Electric (GE) Turbines, Specifically Major Inspections and Instrumentation Work Scope for Turbines Frame 9H, 9E, And 9F, As Well As Turbo Generator Parts
- Proficient In Nuovo Pignone Turbines, Focusing on Major Inspections of Turbines Frame 5 MS 5002C And Its Driven Centrifugal Compressor BCL 506
- Reduced downtime by proactively identifying potential equipment failures through thorough analysis of instrument data trends.
- Experienced In Utilizing Variety of DCS and PLC Software and Hardware for Commissioning, Maintenance, Hot Loop Checks, And Troubleshooting. Proficient With Ge Mark Vie.
Instrumentation Supervisor
PETROBEL - Balaeim Petroleum Co
1 2017 - 8 2018
- Increased instrument reliability through meticulous maintenance plans and regular equipment inspections
- Major Inspections at GE Turbines Frame 5 MS5002 And Its Driven Centrifugal Compressor BCL 506 Got Written Appreciation Letter from GE Shut Down Management for Effort to Complete Outage Successfully Meting GE and Final Costumer (PETROBEL) Satisfaction.
- Calibration of Various Kinds of Instruments Such as Level, Pressure, Flow, Temperature Instruments
- Calibration And Troubleshooting of Fire & Gas System, Such as Gas Detector, Heat Detector, MAC Work on Vibration System Replacement and Adjustment of Vibration Probes Signals from Field to Control Room (Bentley Nevada)
- Dismantling, Reinstalling, Integrally Cheek and Installation for Journal and Thrust Bearing RTD On Turbines and Compressor Dismantling, Reinstalling, Integrally Cheek and Installation for Wheel Space and Exhaust TC On Turbines Actively Shred on Function Check and Troubleshooting During Machine Start Up After Outage
- Starting Check and Calibration for All Turbine Servo Mechanism, SRV, GCV, IGV And NGV
- Maintained excellent safety record through strict adherence to company policies and industry best practices regarding instrument operation and handling procedures.
Instrumentation Supervisor
Zubair Oil Field
06.2015 - 12.2016
- Evaluated ways to reduce costs such as overtime occurrences and external calibrations services
- Maintained excellent safety record through strict adherence to company policies and industry best practices regarding instrument operation and handling procedures
- Solar Turbines Mars 100S Commissioning of Process Instrumentation from Field To DCS
- Calibration And Troubleshooting of Fire & Gas System, Such as DTF, DTG, TC
- Check Probes Output from Field to Control Room
- Assist Plant Startup and Troubleshoot Problems During Warranty Period
- Participates In and Personally Carries Out Complex Tests, Repairs, Maintenance, Calibration and Start-Up of Systems Upon Completion of Maintenance Work Murphy Control System Maintenances, Troubleshooting Waukesha Gas Engine Model VHP L7044GS1 (Calibration, Troubleshooting)
- Experienced In Utilizing Variety of DCS and PLC Software and Hardware for Commissioning, Maintenance, Hot Loop Checks, And Troubleshooting. Proficient With Emerson Delta V, Pw Murphy as Well as Allen Bradley.
Senior Instrumentation Technician
Rumaila Operating Organization
06.2012 - 05.2015
- Developed customized training materials for colleagues to enhance their understanding of various instrumentation systems and techniques
- Evaluated vendor proposals for new equipment purchases or service contracts, ensuring highest quality products at competitive prices were selected
- Commissioning GE Gas Turbines Frame 5 MS 5002C And Its Driven Centrifugal Compressor BCL606 & BCL456 Commissioning of Process Instrumentation from Field To DCS
- Calibration Of Various Kinds of Instruments Such as Level, Pressure, Flow, Temperature Instrument
- Calibration And Troubleshooting of Fire & Gas System, Such As MAC, GDT, FDI, LEL Detector
- Work On Vibration System
- Check Probes Output from Field to Control Room
- Assist Plant Startup and Troubleshoot Problems During Warranty
- Participates In and Personally Carries Out Complex Tests, Repairs, Maintenance, Calibration and Start-Up of Systems Upon Completion of Maintenance Work
- Participates In and Personally Carries Out Complex Tests, Repairs, Maintenance, Calibration and Start-Up of Systems Upon Completion of Maintenance Work.
Instrumentation Technician
EMC "Egyptian Maintenance Company"
03.1998 - 05.2012
- Removed damaged instruments and repaired components
- Reduced downtime with proactive identification and resolution of instrument issues
- Conducted Break-Down and Corrective Maintenance Independently
- Proficient In DCS/ESD/PLC Systems, Hardware, And Logic Forcing
- Installed, Calibrated, And Repaired Various Instruments
- Commissioned Process Instruments to YOKOGAWA DCS
- Calibrated Level, Pressure, Flow, And Temperature Instruments
- Overhauled And Troubleshooted Control Valves
- Followed Safety Rules and Reported Incidents
- Utilized Calibration and Test Equipment Effectively
- Provided technical support during plant shutdowns and startups, ensuring smooth transitions without compromising system integrity.
Education
Bachelor of Commerce - Accounting And Finance
Assiut University
Egypt 09.2009 - 06.2013
Skills
Certification
(ISA) as (CST) Control Systems Technician Associate
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
swipe to browse
Quote
There is a powerful driving force inside every human being that, once unleashed, can make any vision, dream, or desire a reality.
Tony Robbins
Languages
Arabic
Bilingual or Proficient (C2)
English
Advanced (C1)
Accomplishments
- System Upgrades and Implementations: Successfully oversaw the upgrade and implementation of new instrumentation systems, enhancing accuracy and efficiency.
- Project Leadership: Led a team of technicians in the successful completion of a major instrumentation project, coming in 10% under budget and ahead of schedule.
- Training Programs: Developed and conducted training programs for technicians, resulting in a 30% reduction in errors and an increase in team competency
Militarystatus
Exempted
Affiliations
- Completed the (TS08M) CST Associate Exam Review Course, a 20-hour professional online training program offered by the International Society of Automation (ISA). This course, accredited by IACET, earned 20.6 CEU Credits and enhances my expertise in automation standards and practices. The certification demonstrates my commitment to continuous learning and staying current with industry standards in instrumentation and control systems technology.
Personal Information
- Date of Birth: 12/1979
- Nationality: Egyptian
- Marital Status: Married
Work Preference
Work Type
Part TimeFull TimeContract WorkWork Location
On-SiteImportant To Me
Company CultureWork-life balanceHealthcare benefitsPaid sick leaveTeam Building / Company RetreatsFlexible work hoursSoftware
Emerson Delta V
Yokogawa Centum Vp
GE Mark Vie
Siemens Plc Systems
Allen Bradley
And Pw Murphy
DCS and PLC
Training
STEAG Energy Services
- Basics Of Instrumentation.
- Turbo Supervisory.
- Instruments Calibration of Power Plant Instruments.
- Basics Of Plc System Plc Networking and System.
- Diagnostics CCGT Combined Cycle Gas Turbine.
Interests
Reading and Learning
Reading and Learning
Healthy Social Connections
Timeline
Instrumentation Supervisor
Bonatti
10.2024 - Current
(ISA) as (CST) Control Systems Technician Associate
04-2024
Instrumentation Supervisor
Zubair Oil Field
11.2020 - 10.2024
Instrumentation Supervisor
Zubair Oil Field
06.2015 - 12.2016
Senior Instrumentation Technician
Rumaila Operating Organization
06.2012 - 05.2015
Bachelor of Commerce - Accounting And Finance
Assiut University
09.2009 - 06.2013
Instrumentation Technician
EMC "Egyptian Maintenance Company"
03.1998 - 05.2012
Instrumentation Supervisor
FieldCore A GE
9 2018 - 10.2020
Instrumentation Supervisor
PETROBEL - Balaeim Petroleum Co
1 2017 - 8 2018
Similar Profiles
Joshua Teran ValdiviaJoshua Teran Valdivia
Supervisor De HSE at BonattiSupervisor De HSE at Bonatti
Lucian Sebastian SerbanLucian Sebastian Serban
Piping Supervisor at Bonatti S.p.A. ParmaPiping Supervisor at Bonatti S.p.A. Parma
Vanessa BourkeVanessa Bourke
Civil Foreman at Bonatti CanadaCivil Foreman at Bonatti Canada