Professional experience in Quarry, Raw, Coal, Kiln, and RDF areas through monitoring and replacement processes of several equipment parts including all bearing types, power transmission types, mechanical parts such as mill rollers, separators parts, Gearboxes, Impellers, Expansion joints, kiln tires, rollers, retaining rings, inlet and outlet seals, cyclones inner pipes, etc.
Following up on the condition of the mentioned area's equipment taking into consideration the replacement due date, the required actions, and the availability of the required spares.
Creation of effective weekly stoppage and annual shutdown plans as well as confirmation of completion.
Implementing annual budget regarding equipment condition and plant requirements of spares
Overview
10
10
years of professional experience
5
5
Certification
Work History
Senior Mechanical Inspection Engineer
Sinai Cement Co. - Vicat Group
AR, Egypt
08.2020 - Current
Conduct routine inspections of mechanical equipment and systems to detect wear, corrosion, damage, and performance degradation.
Use vibration analysis, thermographic, ultrasonic testing, and other diagnostic techniques to monitor the condition of machines and predict failures before they occur.
Oversee and assist in preventive maintenance activities like lubrication, alignment, and tightening to ensure machines run efficiently.
Identify mechanical issues, analyze causes of breakdowns, and determine corrective actions to minimize downtime.
Work closely with maintenance teams to troubleshoot mechanical failures and implement effective solutions.
Track the performance and efficiency of mechanical systems, ensuring that equipment meets the required operational standards.
Collect and analyze data on machine performance, identify trends, and recommend improvements or upgrades to increase efficiency.
Identify potential safety risks related to mechanical equipment and work to eliminate or reduce these risks through design changes, maintenance procedures, or safety protocols.
Maintain detailed records of inspections, maintenance activities, repairs, and parts replacements.
Prepare and submit regular reports on the condition of mechanical equipment, ongoing issues, completed maintenance tasks, and any recommendations for improvement.
Collaborate with plant operators, engineers, and other departments to ensure smooth operations and timely maintenance.
Assist in the installation and commissioning of new mechanical equipment, ensuring it meets the required specifications and standards.
Ensure that equipment operates within specified tolerances and standards, helping to avoid defects in the final cement product.
Continuously assess and suggest improvements in mechanical processes to enhance efficiency, reduce energy consumption, and minimize downtime.
Stay updated with new technologies and industry trends to recommend improvements in mechanical systems and equipment.
Mechanical Inspection Engineer
Arab Swiss Engineering Company "ASEC"
AR, Egypt
01.2017 - 08.2020
Completes the Preventive Maintenance checklist for the equipment manual and provides a history card for the whole area's equipment.
Assess equipment condition, issue repair recommendations and verify suitable completion of the repairs.
Forecast future repairs or replacement of equipment regarding cost and time.
Shop inspections of equipment occur during all stages of fabrication to ensure compliance with Standard Specifications, engineering specifications, and all applicable industry codes.
Highlight areas of high and low performance regarding KPIs.
Provide RCA and an action plan.
Provide technical instruction and guidance to technicians who plan or perform preventive maintenance for all types of mechanical systems.
Read and interpret equipment manuals.
Comply with OSHA Safety and Health rules.
Mechanical Maintenance Engineer
Union - Engineering & Supplies
AR, Egypt
01.2015 - 01.2017
Comply with OSHA Safety and Health rules.
Designing maintenance strategies, procedures, and methods.
Carrying out routine scheduled maintenance work for different impeller fans such as raw mill fan, EPcooler fan, and Dopol fan plus responding to equipment faults.
Fitting new parts in both Flsmidth and Polysius cement plants and making sure equipment is working correctly.
Controlling maintenance tools, stores, and equipment.
Dealing with emergencies, unplanned problems, and repairs.
Ensuring to provide a clean safe work environment.
Providing maintenance strategies taking into account the installation steps and commissioning guidelines.
Mechanical Technical Office Engineer
Durametal-Egyptian Co. For Wear Resistible Steel
AR, Egypt
01.2013 - 01.2015
Responsible for making and reviewing shop drawings and ensuring their compliance with designs and to be properly coordinated with other disciplines.
Responsible for ensuring that the workshop is supplied with all documentation, methods, and materials.
Prepare the fabrication procedure statements and develop work methods.
Leading a technical team through manufacturing procedures ensuring the best quality and the least time.
Define and implement corrective actions where deficiencies are detected.
Read and interpreted blueprints, technical drawings, schematics, and computer-generated reports.
Coordinated all aspects of production, including selection of manufacturing methods, and fabrication.
Created parts for various fabrication methods, including machining, and sheet metal fabrication using wear-resistant materials.
Education
Bachelor degree - production mechanical engineering
Helwan University
09.2012
Skills
Inspection Measurement Methods & tools
Reliability Engineering
Planning
Preventive Maintenance
Root Cause Analysis
Maintenance Management
Key Performance Indicators
Reporting
Teamwork
Troubleshooting
Budgeting
Time management
Communication skills
Leadership
Microsoft Office
ERP Systems
Certification
Cement Course - ASEC
Bearing Basics & Advanced / Power transmission - SKF
Summer Internship Program of Preventive Maintenance - ESCC
Hydraulics - ASEC
General Mechanical Maintenance - ASEC
Project management - Leoni Company
Human resources - AUC
Engine & Air conditioner basics - Mercedes-Benz
English - AUC
CMRP study - SMRP
Languages
Arabic
English
French
Personal Information
Nationality: Egyptian
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Work Preference
Work Type
Full Time
Work Location
On-Site
Important To Me
Career advancementCompany CulturePersonal development programsTeam Building / Company Retreats4-day work week