MOHAMED Abd-Alkader ALY
NEW CAIRO
Summary
Dynamic Machinery Diagnostic Engineer with a proven track record at Burullus Gas Company, excelling in vibration analysis and technical solutions. Known for strong interpersonal communication and advanced technology skills, I developed effective maintenance strategies that enhanced equipment reliability and optimized performance. Passionate about driving efficiency and innovation in rotating equipment diagnostics.
Overview
17
17
years of professional experience
Work History
Machinery Diagnostic Engineer
Burullus Gas Company
Edku
02.2024 - Current
- Assigned as a machinery diagnostic engineer.
- Experienced in rotating equipment machinery diagnostics, including vibration analysis and diagnostics, field balancing, and providing technical solutions for machinery problems.
- conduct vibration data collection, analysis, and reporting for rotating and reciprocating equipment using portable data collectors (Scout 140, Enpac 2500, and ADRE 408 DSPI).
- Vibration monitoring of turbo machinery using monitoring and protection systems: Bentley Nevada 3500 and System 1.
Maintenance Support (Rotating Equipment) Department Head
Rashpetco
Cairo
06.2016 - 02.2024
- Coordinated service projects and enhancements to ensure efficient Maintenance Support operations.
- Managed major activities including overhauls, investigations, service agreements, tenders, and contracts.
- Advised on technical issues in equipment manufacturing and testing processes.
- Developed and proposed Preventive, Predictive, and Autonomous Maintenance plans to enhance reliability.
- Created technical scopes of work for vendor contracts to establish clear expectations.
- Conducted technical evaluations of vendor contracts post-negotiation to ensure compliance.
- Presented at engineering seminars and conferences to share expertise and insights.
- Oversaw power optimization initiatives and energy-saving projects to improve efficiency.
Condition Monitoring First Engineer
Rashpetco
Edku
05.2009 - 06.2016
- Developed a strategy for rotating equipment condition monitoring, defining activities, intervals, and techniques based on equipment criticality.
- Identified requirements for the condition monitoring system, including equipment, tools, spares, and training.
- Trained junior engineers on basic machinery vibration analysis.
- Managed material requisition for monitoring tools and vibration sensors.
- Set up a vibration monitoring program, including data collection, software setup, and tuning.
- Coordinated with planning engineers to define monitoring tasks within the Rashpetco CMMS system.
- Developed a lube oil analysis program, reviewed results, and monitored trends.
- Conducted baseline vibration measurements, and participated in site acceptance testing for new machinery, issuing punch lists for abnormalities.
- Applied condition monitoring techniques before and after major maintenance to assess machine condition.
- Led root cause analysis for equipment failures using the 5 Whys or Apollo method to prevent recurrence.
- Monitored and addressed availability and reliability issues for critical equipment.
- Collected and analyzed data, issued reports, and created work orders with recommended actions on the CMMS system.
- Supervised condition-monitoring teams, overseeing vibration and lube-oil analysis tasks.
- Collected vibration data from various turbo machinery racks.
- Used E-monitor software and various portable vibration data collectors for analysis.
- Performed vibration data analysis, including spectrum, time waveform, phase, and transient tests.
- Managed condition monitoring for various gas turbines, including Nuovopignone, Alstom, Siemens, and Solar models.
Maintenance Engineer
Canon
10th Of Ramadan
09.2008 - 05.2009
- Conducted maintenance on analog and digital copiers, diagnosing faults effectively.
- Performed cost analysis for maintenance and spare parts procurement.
- Managed copier sales and replacement offers, ensuring timely follow-up.
- Upgraded hardware and software for enhanced copier functionality.
Education
B.Sc. degree - Mechanical Engineering (Mechatronics)
The Higher Technological Institute
10th Of Ramadan01.2008
Skills
- Excellent Work Ethic
- Advanced Technology Skills
- Teamwork Skills
- Strong Interpersonal Communication Skills
- FEA and failure analysis
- Risk assessment
- Predictive maintenance
- Root cause analysis
- Condition monitoring
- Vibration analysis
- Reliability
- Energy optimization
Timeline
Machinery Diagnostic Engineer
Burullus Gas Company
02.2024 - Current
Maintenance Support (Rotating Equipment) Department Head
Rashpetco
06.2016 - 02.2024
Condition Monitoring First Engineer
Rashpetco
05.2009 - 06.2016
Maintenance Engineer
Canon
09.2008 - 05.2009
B.Sc. degree - Mechanical Engineering (Mechatronics)
The Higher Technological Institute
Languages
Arabic
First Language
English
Advanced (C1)
C1
Portuguese
Beginner
A1
Personal Information
- Date of Birth: 06/14/1985
- Driving license: valid
- Marital status: Married
courses and certificates
- System 1 EVO, Bently Nevada, May 2020
- IOSH Managing Safety, IOSH, February 2019 (certificate)
- NEBOSH International General Certificate (IGC), NEBOSH, February 2018
- Subsea Awareness Course, & Society for Underwater Technology (SUT), December 2017
- 3500 Rack Operation and Maintenance, Bently Nevada, April 2016
- Advanced Machinery Diagnostics , Bently Nevada November 2015
- ADRE & Bently Balance Training , Bently Nevada December 2014
- Reliability Centered Maintenance Implementation , AUC February 2014
- Rotor Dynamics & Balancing , Vibration Institute. January 2013
- Industrial Oil Analysis , Netcom. May 2011
- Vibration Analysis Category Two, Mobius Institute, June 2011 (Certificate)
- Machinery Vibration Analysis , Vibration Institute May 2010
- Rockwell Portable Data Collectors (Datapac1500 and Enpac2500), E- Monitor version 3.4 software , Rockwell Automation April 2010
- Vibration Analysis Category One , Mobius Institute. November 2009
- Bearing Selection , SKF May 2009
References
References available upon request.
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