MOHAMED ESSA ZAKARIA

• Senior Civil Structure Engineer - Quality Control Department

• Quantity Surveying & Estimation: Preparing bills of quantities (BOQ) and cost estimates for repair and maintenance works covering facilities, health units, buildings, roads, and yards.

• Renovation Supervision: Overseeing renovation projects and drafting comprehensive technical reports for the company’s headquarters and its various facilities.

• Engineering Design & Planning: Developing architectural and engineering designs for new civil projects, while managing the execution of construction and maintenance plans.

• Civil Defense & Safety Compliance: Monitoring civil defense requirements and equipping yards and warehouses with advanced fire-fighting systems and safety equipment.

• Infrastructure Redesign: Redesigning sewage, high-voltage electrical grids, storm drainage, and IT networks; including setting technical specifications and quantities, and certifying them for public tenders.

• Facility Rehabilitation: Rehabilitating (control, traffic, and administrative) buildings, including all finishing works and modern architectural interior designs.

• Project: FLEX Mega Industrial Complex – EGP 200M+

• Large-Scale Facility Construction: Directing the construction of a 400,000 m² facility, featuring 7 reinforced concrete buildings and 5 Pre-Engineered Buildings (PEB).

• Hybrid High-Rise Engineering: Engineering a 40-meter high, 6-story hybrid building, and managing the structural/metalwork interface between Zamil Steel, MEG (Egypt), and S3M (India).

• Project Baseline & Controls: Controlling the project baseline using Earned Value Management (EVM) and rigorous Quality Control (QC) processes to ensure strict adherence to engineering standards.

• Multilateral Stakeholder Management: Facilitating seamless communication between the client, consultants, and subcontractors across the 400,000 m² project site.

• Management of Yards, Roads, and Infrastructure Repair & Maintenance

• Quay Wall Rehabilitation: Leading the structural rehabilitation of the 350-meter West Quay to ensure full operational readiness for maritime activities.

• Specialized Infrastructure Design: Designing 8 refrigerated container stations (Reefer Stations) and 6 high-mast lighting towers (35m height).

• Heavy-Duty Pavement Engineering: Designing and executing reinforced concrete and interlocking tile ground sections engineered to withstand a dead load of 24 tons/m² and a concentrated live load of 38 tons, covering a total dilapidated area of 90,000 m².

• Utility & Infrastructure Development: Designing and implementing infrastructure works, including 2,000 linear meters of storm drainage systems, 350 linear meters of high-voltage cable ducts, and 150 linear meters of fire-fighting networks.

• Project Description: HAYAT EGYPT HYGIENIC.
• Total Investment Value: Estimated E.P 100M+
• Responsible for leading the end-to-end project management lifecycle for the construction of HAYAT's mega industrial complex.
• This includes 12 production buildings (3,000 m² -40,000 m² each), extensive underground structures (8m depth), and high-efficiency architectural finishing, ensuring alignment with global corporate standards and strategic objectives.
• Define project scope and develop a comprehensive Work Breakdown Structure (WBS) for the 500,000 m² site.
• Develop a detailed project management plan, integrating schedules for 12 BEB buildings and utility hubs.
• Establish rigorous risk management plans, specifically for deep excavation (8m depth) and large-scale structural steel works.
• Direct and manage project execution, ensuring all 12 buildings meet the 15m height and its area specifications.
• Oversee high-efficiency architectural finishing and MEP (Mechanical, Electrical, and Plumbing) installations across all facilities.
• Coordinate between multi-disciplinary teams (Architectural, Structural, and ADM) to ensure seamless workflow integration.
• Track project performance using Earned Value Management (EVM) to ensure the project remains within the estimated multimillion-pound budget.
• Manage quality assurance protocols for industrial-grade flooring and high-performance building envelopes (Sandwich Panels).
• Control project schedule variances and implement corrective actions to meet the 36- month delivery deadline.
• Manage communication with HAYAT Global stakeholders, providing transparent reporting on milestones and KPIs.
• Lead a diverse workforce of contractors and engineers, fostering a high-performance culture aligned with PMI ethics.
• Optimize resource allocation across the 500,000 m² site to maximize operational efficiency.
• Successfully managed the integration of deep basement structures (8m) with heavy industrial super structures.
• Standardized architectural finishing processes, increasing material efficiency by 15%.
• Delivered complex utility buildings (Power & Water plants) ahead of the production line installation schedule.

• Project Description : BIM UNITED STORES.
• Total Investment Value: Estimated E.P 25M+
• CONSTRUCT BIM project ON 25,000 M2 AREA. This project consists of 4 BEB buildings FOR STORAGE + ADM building Architectural finishing with efficiency +( utilitty buildings +EHS-fire – drivers-securety ) rooms.
• Evaluated new technologies and tools to stay current with industry trends and maintain competitive advantage in the marketplace.
• Implemented quality assurance processes that reduced defects and increased customer satisfaction.
• Conducted root cause analyses for recurring issues, devising long-term corrective actions that enhanced system reliability.
• Developed comprehensive training materials, leading to an increase in user adoption and satisfaction.
• Managed vendor relationships effectively, securing favorable pricing and contract terms for the organization.
• Collaborated closely with clients to gather requirements and translate them into actionable engineering plans.
• Optimized technical documentation for clearer understanding, resulting in a reduced number of errors.

• Project Description : CRS DENIM Garments.
• Total Investment Value: Estimated E.P 20M+ This project consists of concrete building 3 levels on 6000m.
• Recorded daily events and activities in site diary to evaluate process and improve productivity.
• Created work schedules and adjusted as needed to meet project deadlines and keep shifts properly staffed.
• Managed on-site resources effectively, including personnel allocation, equipment utilization, and material storage to ensure smooth project progression with minimal downtime.
• Supported property condition assessment reports, 3D scanning and retro-commissioning throughout buildings.
• Solved complex engineering problems by applying advanced technical knowledge, ensuring projects remained on track.
• Improved project timelines by effectively coordinating with subcontractors and ensuring timely delivery of materials.
• Estimated materials costs and sourcing requirements for project feasibility.
• Tested soils and materials to determine foundation strength.
• Reviewed calculations and analytical data to maintain accuracy of technical reports.
• Identified and resolved potential structural issues.
• Coordinated with subcontractors ensuring their work met project specifications as well as monitored their progress towards completion deadlines.
• Checked technical designs and drawings for adherence to standards.
• Improved client satisfaction by providing regular updates and swiftly addressing any concerns or issues.
• Conducted comprehensive quality assurance checks, ensuring all work met or exceeded project standards.
• Supported CIP projects and managed street and pavement projects.
• Analyzed waterways to identify engineering problems and recommended corrective actions.