MOHAMED FAWZY TOLBA
Cairo,Egypt
Summary
My Immediate career goal is to work with a multinational organization, having a congenial working environment, where challenging opportunities are available to contribute towards the development of the organization. Also I strive to ensure that a high degree of relationship is maintained between staff and colleagues.
Overview
12
12
years of professional experience
Work History
Area Maintenance manager
Air liquide company
Cairo, Egypt
09.2023 - Current
- Manage area maintenance team to achieve plants' reliability/availability targets and maintenance KPI's
- Lead execution of preventive and corrective maintenance activities
- Manage the planning and execution of projects (TAR, upgrades, new plants,...) in cooperation with CMT
- Responsible for area maintenance team qualification and development plans
- Submit and control maintenance expenses (OPEX and CAPEX)
- Ensure all area maintenance activities are done with compliance with SHEQ, IMS and regulatory standards.
- Ensure the availability of spare parts according to vulnerability study requirements by following with all stakeholders
- Ensure maintenance excellence by applying all effective ways of reporting, auditing,guidance of maintenance tasks
- Developing and updating maintenance procedures and ensuring implementation
- Lead and support for upgrades and new projects considering high level of safety and quality
- Communicate broadly and frequently other areas maintenance heads and hub experts to capitalize and share lessons learned.
- Www.airliquide.com
- Ongoing projects: Leakage detection system for Liquide O2 and N2 tanks that detects any liquide leaks and shutdown the plant through the ESD system.
- Migration of main compressor PLC S-300 to the main PLC S-400 "creating function diagram+logic"
- Upgrade of 11 KV SWG panels to replace obsolete TEPCO panels
Senior E&I maintenance engineer
Air liquide company
Suez, Egypt
09.2019 - 09.2023
- Comply with Airliquide safety rules and regulations.
- Ensure all maintenance work is carried out according to Airliquide safety procedures, ensuring KPIs are met or exceeded.
- Offer front line leadership to contractors and the maintenance team in all situations, pulling together and coordinating the appropriate resources to deal with all maintenance related issues.
- Guide and support the E&I maintenance engineer in all technical related activities.
- Initiate and drive improvement projects. Lead the continuing effort to raise standards for plant maintenance
- Ensure that effective predictive and integrity-based maintenance programs are followed that are consistent with regional programs, reducing unplanned shutdowns and ultimately enhancing overall plant profitability and reliability.
- Trouble-shoot and diagnose problems and perform maintenance on equipment under his jurisdiction.
- Lead RCA related to reliability incidents,formulate actions and guide the action implement
- Ensure the PM system is appropriate for the equipment and periodically evaluate the program's effectiveness and modify accordingly to ensure that optimum reliability/cost benefits are maintained.
- Put systems in place to ensure the maintenance is carried out in accordance with the PM system requirements, ensuring that PM compliance KPIs are met.
- Work with the Maintenance Manager and Planners to actively develop and take responsibility for shortand long-range planning and execution of essential programs, shutdowns, and equipment maintenance schedules.
- To performs preventive maintenance of plant equipments, repair, lubrication and cleaning of machines and tools, mechanical,and I&C,as per the direction of Maintenance Supervisor
- Perform all the maintenance activities in the plant in a timely and safe manner with strict adherence to the maintenance procedures and work instructions applicable for the respective activities.
- Document maintenance concerns/history for the equipment.
- Carry out all necessary preparation required for E&I maintenance to equipment of assigned area.
- To performs routine, corrective maintenance of plant equipments.
- Testing and maintenance of electrical Equipment in MCC according to monthly maximo work orders (on hand job):
- Testing and maintenance of MV panels (Schneider MCSET-ABB Unigear-GIS siemens)
- Testing and maintenance of power and distribution transformers.
- Testing and maintenance of electrical heaters, MV and LV motors, and electrical cables.
- Programming and commissioning of VFD.
- Operation and testing of a diesel generator (Stanford 300 KW).
- Testing of earthing system.
- Strong on hand work with Siemens PLC S-400 ,PCS7 ,HMI ,wonderware intouch , WINCC
- Strong on hand work on gas online analysers (Siemens,Servomex) for (O2 trace-O2 purity-CO2)and GC analysers.
- Strong on hand work with Different automatica valves and different positioners.
- Testing and calibration of instruments that control the operation.
- Ordering of electrical and instrumentation spare parts related to preventive maintenance requirements and taking into consideration lead time to keep system reliability.
- Collect and analyze reliability performance data.
- Designing and insuring of Electrical system Short Circuit analysis using ETAP.
- Implementing Air liquid safety regulation and procedures as a safety Rep. of ALS site.
- Formulation of new SOPs in addition to updating old ones for each task implemented on site.
- Reporting ,Investigating and analysis of non-conformity products and for and deviation related to analysers calibration and readings.
- Www.airliquide.com
- Projects: Replacements of 22 KV Tepco panels with 22 KV Mcset schneider panel equipped with easergy Protection relay.
- Communication between different electrical equipments protection relays,power meter,UPS,battery charger and other analytical devices with DCS using modbus communication protocol.
- Coordination study for 2 plants using ETAP.
- Supervise the installation , commissioning and startup of Maxuim II CnHm analyzer.
Senior maintenance and operation engineer
Air liquide company
Suez, Egypt
09.2017 - 09.2019
- Maintenance of APSA air separation unit (N2 production unit):
- Carry out preventive and predictive maintenance of electrical parts of compressor units.
- Installation and commissioning , overhauling, maintenance ,repairing, rewinding, testing,inspection & commissioning HV, MV & LV motors.and excitation & AVR systems.
- Testing and calibration of instruments that control the operation.
- Operation and maintenance of control valves controlled with or without positioners.
- Reviewing and conducting Standard of procedures (SOP) for each task of operation or maintenance.
- Operation and maintenance H2 gas production unit:
- Carry out preventive and predictive maintenance of rectifier units responsible for H2 from NiCd cells.
- Dealing with EX components and equipment that are highly recommended in an explosion atmosphere.
- Dealing with electrical heaters up to 120 KW.
- Testing and maintenance of electrical Equipment in MCC according to monthly maximo work orders.
- Testing and maintenance of MV and LV panels.
- Testing and maintenance of power and distribution transformers.
- Testing and maintenance of electrical heaters, MV and LV motors, and electrical cables.
- Programming and commissioning of VFD.
- Operation and testing of a diesel generator (Stanford 300 KW).
- Testing of earthing system.
- Safety representative: issuing safe work permits - conducting monthly safety meetings insure proper use of PPE'S for every job.
- Conducting and reviewing monthly production reports that concern: monthly water and electricity consumption - quantities of N2 and H2 gases supplied to customer- numbers and quantities of LIN filling trucks received monthly.
- Www.airliquide.com
- Projects: Commissioning and startup of all power station equipments in Airliquide plant Egyptian steel site.
- Revamping of 2 high power rectifiers used for hydrogen production from electrolyzers.
- Upgrade of ABB VFD ACS 500.
Operation and maintenance engineer
Nasr petroleum company
Suez, Egypt
04.2014 - 09.2017
- Operating and maintenance of medium voltage panels (6.6 KV) and low voltage MCC (440 V-380 V)
- Maintenance of medium voltage motors (6.6 KV) and low voltage motors (440V)
- Operating and maintenance of battery chargers (380 V AC - 24/36 V DC)
- Dealing with digital protective relays.
- Testing & commissioning of medium voltage panels and low voltage MCC.
- Testing, commissioning & maintenance of power transformers and distribution transformers.
- Testing of medium voltage motors and low voltage motors.
- Testing medium and low voltage cables.
- Adjusting digital protective relays settings.
- Testing and maintenance of protective lightning and earthing system.
- Testing CT's and VT's.
- Www.nasroil.com
- Projects: Completed installation, Testing and commissioning of new substation for asphalt unit no. 1&2&3.
- Completed installation, Testing and commissioning of new substation for distillation unit no. 1 A&B.
Education
Ain Shams University - ELECTRICAL POWER AND MACHINES
Ain Shams University
07.2013
Military Status
exempted
Personal Information
Date of Birth: 05/27/91
Personal Skills
Arabic, Excellent, Excellent, Excellent, Excellent, Excellent
Timeline
Area Maintenance manager
Air liquide company
09.2023 - Current
Senior E&I maintenance engineer
Air liquide company
09.2019 - 09.2023
Senior maintenance and operation engineer
Air liquide company
09.2017 - 09.2019
Operation and maintenance engineer
Nasr petroleum company
04.2014 - 09.2017
Ain Shams University - ELECTRICAL POWER AND MACHINES
Ain Shams University