Mohamed Hazem Mansour

Key Projects

• Lead the capital investment agenda for the entire plant, ensuring alignment with business growth, operational reliability, and cost optimization targets.
• Develop and drive the site master plan (5+ years), translating strategic objectives into a structured capital roadmap covering capacity expansion, infrastructure upgrades, and technology transformation.
• Collaborate with global and regional teams to implement standardization initiatives across equipment, engineering practices, and project execution methodologies.
• Ensure strong financial governance, validating business cases, controlling budgets, and delivering projects with clear ROI and value realization.
• Drive productivity and cost optimization projects, improving asset utilization, OEE, and reducing cost per unit.
• Lead end-to-end project execution (scope, schedule, cost, risk), ensuring delivery within timelines and without disruption to plant operations.
• Conduct post-project evaluations to confirm performance, capture learnings, and enhance future capital efficiency.
• Manage cross-functional teams, contractors, and stakeholders, fostering a high-performance and results-driven culture.
• Champion continuous improvement and operational excellence, integrating lean principles and data-driven decision-making.

• ASRS Warehouse System (First in Egypt):
  Led the successful implementation of a fully automated Automated Storage and Retrieval System (ASRS)—a first-of-its-kind deployment locally—significantly enhancing warehouse efficiency, inventory accuracy, and space utilization while reducing manual handling and operational costs.
• Lockers Expansion Program:
  Delivered a strategic expansion of employee facilities to support workforce growth, with a focus on inclusion and accommodation of female talent, ensuring compliance with corporate standards and improving overall employee experience.
• PV Solar Power Plant (1.09 MWp):
  Managed the end-to-end deployment of a 1.09 MWp solar energy system, reducing dependency on conventional energy sources, lowering operational costs, and contributing to sustainability and carbon reduction targets.
• Operations Process Development (Automation & Batching):
  Spearheaded automation and advanced batching system implementation, improving process consistency, reducing human error, and driving significant gains in productivity, quality, and traceability.
• Treated Water Closed-Loop Network:
  Designed and implemented a closed-loop water reuse system, optimizing water consumption, enhancing environmental sustainability, and reducing utility costs across plant operations.
• Firefighting Systems Upgrade:
  Led comprehensive upgrades to the plant’s firefighting infrastructure, ensuring full compliance with safety standards, improving risk mitigation, and strengthening overall site emergency preparedness.

Maintenance & Operations Responsibilities Projects & Capital Management (Alongside Maintenance Role) Key Projects Delivered

• Led maintenance activities to achieve KPIs related to reliability, sustainability, and GMP compliance across critical plant assets.
• Managed operations and maintenance for liquid manufacturing areas (mixing rooms & production lines), covering ~80% of total plant capacity.
• Oversaw CIP system, RO water treatment plant, and boilers, ensuring optimal performance and compliance.
• Supervised ingredients receiving areas and high-capacity storage tanks to maintain operational continuity.
• Maintained the plant water network including concrete tanks, pump stations, and distribution pipelines.
• Executed and reported preventive and corrective maintenance (PM/CM) activities and managed purchase orders via SAP

• Acted as Site Lead for Capital Projects, coordinating execution plans, schedules, and cross-functional activities.
• Monitored project progress, resolved technical issues, and ensured timely delivery without impacting production
• Led project validation, close-out, and post-project evaluations to ensure performance and compliance.
• Prepared and evaluated technical bids and contractor proposals for equipment and services.
• Ensured continuous stakeholder alignment and communication through structured reporting and meetings.
• Led and motivated a multi-skilled team within a high-performance, team-based environment.
• Negotiated and managed maintenance and project service contracts to optimize cost and quality.

• New Water Treatment Plant: Delivered a full-scale RO-based system to enhance water quality and production reliability.
• Dedicated Mixing Tank Replacement: Upgraded mixing capacity and efficiency by replacing a critical production asset.
• DPS Ceiling Elevation: Increased ceiling height to improve safety compliance and accommodate operational requirements.
• Warehouse Ambient 5 Flooring Reconstruction: Rehabilitated flooring to enhance durability and material handling efficiency.
• PV Solar Panels Installation: Implemented renewable energy solution to reduce energy costs and carbon footprint.
• Automatic Control System for 14 Storage Tanks (45T): Automated tank operations to improve accuracy, safety, and monitoring.
• 3-Ton Platform Balance Installation: Installed and reinforced industrial weighing system for improved material control.
• ATEX Dust Collectors Implementation: Reviewed design and deployed explosion-safe dust collection systems in production areas.

• Performed complete overhauls and major repairs for a wide range of Caterpillar equipment, ensuring optimal performance and reliability.
• Conducted technical diagnostics, analysis, and reporting to identify root causes and recommend effective corrective actions.
• Specialized in advanced troubleshooting and problem-solving for hydraulic systems, including excavators, hydrostatic machines, and loaders.
• Provided on-site field service support, delivering timely and efficient solutions to customers while minimizing equipment downtime.