Mohamed Hesham Hosny
Process Engineer
Cairo,C
Summary
Process Engineer specializing in Oil & Gas, with expertise in simulation, design, and optimization for EPC (Engineering, Procurement, Construction) projects. Proven track record in high-risk operations, on-site execution, and Root Cause Analysis (RCA), ensuring operational excellence and compliance. Skilled in process optimization, safety protocols, and project management, with hands-on experience in large-scale initiatives such as PSV revalidation, control valve sizing, and system revalidation. Holds an MSc in Industrial Engineering, combining technical proficiency with a results-driven approach to enhance efficiency and mitigate risks.
Overview
4
4
years of professional experience
7
7
years of post-secondary education
Work History
Process Engineer
Methanex Methanol Company S.A.E
01.2023 - Current
- Plant Support & Troubleshooting: Led investigations (QC, DCS, Operations, Maintenance) during plant activities, shutdowns, and TAR, including Syngas compressor trips and overhauls. Provided technical support to minimize downtime and enhance reliability.
- Process Simulation & Design: Proficient in Aspen Hysys & EDR for process simulation, optimization, and heat exchanger design.
- Safety & Risk Management: Conducted HAZOP/LOPA revalidation, risk assessments, safety audits, and hazard analysis. Ensured compliance while mitigating operational risks.
- PSV & Control Systems: Performed PSV revalidation (sizing, pressure drop calculations) and developed process control strategies to optimize performance (Local and global support).
- Process Optimization: Identified bottlenecks, improved throughput, and implemented lean initiatives to reduce costs and enhance efficiency.
- Project & Reliability Management: Managed EPC (Engineering, Procurement, Construction) and MOC (Management of Change) processes for capital projects (upgrades/modifications) and ensure complete documentation.
- Energy & Steam System Optimization: Conducted energy audits, optimized steam systems, and recommended design improvements to reduce consumption.
Research Assistant
UCSI University
02.2022 - 10.2023
- Contributed to the SDG (Sustainable Development Goals) by developing sustainable food packaging nanocomposites using nanocellulose, PVA, and oxalic acid.
- Engineered material formulations, following process optimization techniques, enhance hydrophobicity, mechanical strength, and biodegradability.
- Conducted experiments following DOE (Design of Experiment) testing and analysis to validate material performance for food packaging.
- Investigated antibacterial properties and oxygen barrier performance in real-world applications.
- Contributed to eco-friendly packaging solutions with improved sustainability and functionality.
- Earned two international awards for the project thesis.
Research Assistant
American University in Cairo (AUC)
09.2021 - 09.2023
- Performed lab testing and data analysis using advanced techniques.
- Contributed to research projects through collaboration and methodology development.
- Conducted literature reviews to support hypothesis development and identify gaps in existing knowledge.
- Contributed to the publication of research articles in peer-reviewed journals, showcasing expertise in various topics.
Education
Master of Philosophy of Engineering -
UCSI University
05.2021 - 12.2023
BEng (Hons) Chemical Engineering - undefined
UCSI University
05.2017 - 05.2021
Skills
Leadership
Investigations
EPC
Process Simulation
Pipe sizing
Equipment Design
Root-cause analysis
Management of Change (MOC)
Data analysis
Environmental compliance
Energy efficiency
Machine troubleshooting
Decision-making
Problem-solving
Executed Projects And Achievements
- Autothermal Reactor (ATR) Skimming Catalyst Change Out, Participated in ATR Catalyst Change out ensuring the catalyst change out process is conducted as per SOP.
- Heat Exchangers Offline Chemical Cleaning, Responsible Engineer in executing offline chemical cleaning for four heat exchangers in Normal operations and plant Shut down.
- Executed and supported Pressure Safety Valves (PSV) revalidation project, providing both local implementation and global technical oversight to ensure compliance and operational integrity.
- Leak Tracing Investigation, Lead Engineer in Investigating potential leak, for detection and leak tracing.
- Safe Operating Limit (SOL) Excursion Project, Responsible for identifying all equipment SOL, SOL Low and SOL H, as well as the Safe Design Limit (SDL).
- Executed Control valves revalidation project to ensure compliance, optimal performance, and safety integrity.
- Gold Award in International Borneo Innovation Exhibition and Competition, Gold Award in International Borneo Innovation Exhibition and Competition (IBIEC) 2022.
- Bronze Award in Innovation Product Presentation, Bronze Award in Innovation Product Presentation Category Waste Treatment/Biotechnology/Green Technology.
Courses And Affiliations
- Matlab Basic Application Course, 2018
- Introduction to Python, 2020
- Microsoft SQL, 2022
Strength Skills
Microsoft Office, DCS, PI Vision, Pi Asset Framework, Aspen Hysys, PEL, Fisher, ANSYS, Design Expert, Superpro Designer, Leadership Skills, Investigations, Teamworking Skills, Detail-oriented, Problem-solving, Effective communication, English, Fluent, Arabic, Fluent, French, Intermediate, Bahasa Melayu, Beginner, Process Simulation, Flare Management, Drilling, Coding, Site Execution Activities, Data Analysis, First Aid Measures, Auditing
References
Available upon request
Timeline
Process Engineer
Methanex Methanol Company S.A.E
01.2023 - Current
Research Assistant
UCSI University
02.2022 - 10.2023
Research Assistant
American University in Cairo (AUC)
09.2021 - 09.2023
Master of Philosophy of Engineering -
UCSI University
05.2021 - 12.2023
BEng (Hons) Chemical Engineering - undefined
UCSI University
05.2017 - 05.2021
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