Proven Assembly Production Engineer from Abouelfotouh Automotive, adept in process optimization and project management. Excelled in enhancing workflow efficiency and product quality through analytical problem-solving and strong communication. Achieved significant reductions in downtime, leveraging expertise in lean manufacturing and safety protocols. Skilled in fostering team collaboration and knowledge sharing for continuous improvement.
Process Design & Optimization:
- Design and improve assembly processes to ensure efficiency, quality, and safety.
- Develop strategies to reduce downtime and bottlenecks in production.
- Analyze data from production lines to identify areas for improvement.
Equipment and Tooling Management:
- Specify, source, and ensure the proper setup of machinery and tools used in the assembly process.
- Monitor the performance of equipment, and recommend improvements or upgrades.
- Ensure tooling and machinery comply with quality standards and regulations.
Quality Control & Assurance:
- Work closely with quality control teams to monitor and improve product quality.
- Develop testing and inspection protocols for both individual components and the final vehicle.
- Analyze production data to identify defects, and implement corrective actions.
Troubleshooting & Maintenance:
- Troubleshoot technical issues on the assembly line, both for machinery and processes.
- Work with maintenance teams to ensure all equipment is running efficiently and is properly maintained.
Collaboration and coordination:
- Collaborate with production management to ensure the smooth flow of operations.
- Coordinate with the warehouse and other departments to ensure that parts and materials are available as needed.
Lean Manufacturing & Continuous Improvement:
- Implement lean manufacturing principles (e.g., 5S, Kaizen) to reduce waste and improve workflow.
- Use techniques such as Six Sigma to reduce variability and improve product quality.
- Continuously review and enhance processes for greater efficiency and cost savings.
Safety & Compliance:
- Ensure that the assembly line complies with safety regulations and industry standards.
- Develop and enforce safety protocols to protect workers, and the environment.
- Monitor ergonomics, and ensure safe working conditions for assembly line operators.
Documentation & Reporting:
- Maintain detailed records of assembly line operations, process changes, and improvements.
- Prepare reports on production performance, quality control, and equipment status.
- Ensure all processes are well-documented for traceability and compliance with industry standards.