Hysys
Nady Saad
Process Engineer
Bany Suef -Egypt,A
Summary
Accomplished Process Engineer with more than 13 years enforcing compliance and improving steps in accomplishing goals. Successful and driven individual committed to proactive planning and goal-oriented with an academic excellence through master's degree in chemical engineering. Duties and responsibilities extended to conceptual design, plant commissioning, start-up, troubleshooting, operation and process simulation through current role as process engineering department head.
Overview
13
13
years of professional experience
56
56
years of post-secondary education
17
17
Certificates
2
2
Languages
Work History
Senior Process Executive
Gulf Of Sues Petroleum Company (GUPCO) Gas Plant
Red sea, Egypt
07.2017 - Current
- Led methodology development to outline basic process parameters for operations.
- Spearheaded organizational development efforts, incorporating macro-level business process enhancements.
- Engineered process modernization efforts to evaluate and replace legacy protocols with more efficient methods.
- Evaluated ongoing processes for possible enhancements and beneficial changes to best practices.
- Supervised meetings to maintain interdisciplinary communication of process weaknesses and performance.
- Determined change management needs and defined behaviors for effective program management.
- Generated monthly metric reports, interpreted results and developed processes and solutions.
- Developed internal requirements and standards to minimize regulatory risks and liability across programs.
- Managed costs and billing and resolved financial discrepancies effectively through organizational management of account information using Maximo software.
- Led team for software engineering services and supported key clients in development efforts, establishing standards, determining specifications and creating Service and Operational Level Agreements (SLA) and (OLA).
- Managed 30 employees with continuous coaching and mentoring.
Senior Process Engineer
Gulf of suez petroleum company (GUPCO) Gas plant
Red sea , Egypt
11.2013 - 07.2017
- Optimized process conditions through review of product analysis and adjusting operating conditions to ensure safe and continuous operation with maximum productivity
- Customized pressure drop calculation for pipelines, calculation of pump and pump selection using simulation software
- Developed piping and instrumentation diagram (PIDs), Heat flow Diagrams (HFDs), and process flow diagrams (PFDs)
- Performed process design and detailed calculations, such as mass balances and equipment sizing, line sizing, hydraulic/pump sizing, materials selection, plot plan inputs, and plant classifications
- Developed sizing information for Process Equipment (compressors, pumps, heat exchangers, distillation columns, separators, etc.) and provide information in form of equipment data sheets
- Conceptual process design &Engineering including performing process simulation, design calculations, process optimization, sizing and selection of equipment
- Review of client tender documents, specifications, data sheets, and verification of feed design calculations
- Created series of process optimizations to reduce production errors and increase quality.
- Monitored design progress and estimated manufacturing feasibility.
- Developed and launched new product line, resulting in $10 MM increased revenue.
- Increased product yield by implementing improved processes.
- Provided technical assistance to production team when issues arose.
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Created process simulations to test operational outcomes without causing service disruptions.
Process Engineer
Ganope elwady holding petroleum company (GANOPE) Secondment to GUPCO Gas plant , www.ganope.com
Red sea , EGYPT
05.2011 - 11.2013
- Prepared mass balance reports for plant products like sales gas, LPG & condensate
- Supervised two LPG producing plants using sequence of dehydration units, isentropic expansion in four turbo expander units including commissioning
- Supervised charging of molecular sieve change for gas dehydration units
- Supervised DEA unit along with increased performance to mitigate corrosion
- Prepared studies to select best type of corrosion inhibitor to enable used in plant
- Provided equipment& systems failure analysis to process-engineering experts to establish root cause analysis and select methods of control& protection
- Prepared smart pigging projects to full inspect all transmission pipelines including but not limited to planning, coordinating and supervising activities of corrosion coupons retrieving for all equipment's Monitoring locations.
- Created process simulations to test operational outcomes without causing service disruptions.
- Analyzed critical line data to make recommendations for improvement.
- Prepared scope of work documentation for use in project planning
- Interfaced with area teams to verify application of technical details.
- Drove cost savings through improved productivity, material utilization improvements and by optimizing labor.
- Managed 10 employees with continuous coaching and mentoring.
Corrosion Engineer
Egyptian company for appliance (SIANCO) Natural gas network , www.siancoeg.com
Bany suef, EGYPT
05.2009 - 05.2011
- Evaluated, inspected and assessed underground piping wrapping condition (coating conductance tests, and selecting/suggesting appropriate re-habitation techniques
- Evaluated survey results from electrical probes, weight-loss coupons, and other corrosion monitoring devices used to establish effectiveness of internal corrosion control methods
- Evaluated corrosion inhibitor systems to control equipment's internal corrosion in both hydrocarbon and water piping using results of corrosion coupon monitoring systems
- Participated in plant inspection for mechanical completion
- Close monitoring for firefighting loop internal corrosion through evaluating water severity (coupons retrieving every three months due to it is critically) and chemicals injection doses adjusting.
- Performed failure analysis on piping, pressure vessels and heat exchanger problems and recommended corrective actions.
- Gathered and organized material samples to use in third-party testing, evaluated results and reported on findings to optimize materials choices.
- Sourced materials from new suppliers to save $1MM in company costs.
- Planned and evaluated new projects, consulting with other engineers and corporate executives as necessary.
- Successfully maintained clean, valid driver's license and access to reliable transportation.
- Supervised work of technologists, technicians and other engineers and scientists.
- Understood and adhered to budget, schedule and quality requirements.
Education
Ph.D. - Natural Gas Processing
Minia University, Faculty of Engineering
Minia, Egypt 2022.01 - Current
Master of Science - Chemical Engineering
Minia University, Faculty of Engineering
Minia, Egypt 07.2017 - 12.2020
PG Diploma - Chemical Engineering
Minia University, Faculty of Engineering
Minia, Egypt 2015.07 - 2017.07
Bachelor of Science - Petroleum Refining And Petrochemical Engineering
Suez Canal University, Faculty of Petroleum
Suez, Egypt 2003.07 - 2008.07
Skills
Equipment specifications
Certification
Cathodic protection for pipelines
Software
EDR
OLGA
Maximo
Microsoft office
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Maintenance management
06-2022
OLGA flow assurance using software
01-2022
Crisis and disasters management
12-2021
Improve perception and communication
02-2021
Verification of delivered materials
01-2020
API5 -579 fitness for service
04-2019
Process safety integrity management
04-2018
Project management and implementation process
10-2017
Senior Process Executive
Gulf Of Sues Petroleum Company (GUPCO) Gas Plant
07.2017 - Current
Master of Science - Chemical Engineering
Minia University, Faculty of Engineering
07.2017 - 12.2020
Dynamic process simulation using HYSYS
05-2016
Distribution control system management
02-2016
Modern automatic tank gauging
01-2016
Energy use improvement
11-2015
HYSYS process modeling
05-2015
Vibration and their impact on industrial equipment
04-2015
Storage tank design
01-2015
ASME B31.8
12-2014
Cathodic protection for pipelines
10-2014
Senior Process Engineer
Gulf of suez petroleum company (GUPCO) Gas plant
11.2013 - 07.2017
Process Engineer
Ganope elwady holding petroleum company (GANOPE) Secondment to GUPCO Gas plant , www.ganope.com
05.2011 - 11.2013
Corrosion Engineer
Egyptian company for appliance (SIANCO) Natural gas network , www.siancoeg.com
05.2009 - 05.2011
Ph.D. - Natural Gas Processing
Minia University, Faculty of Engineering
2022.01 - Current
PG Diploma - Chemical Engineering
Minia University, Faculty of Engineering
2015.07 - 2017.07
Bachelor of Science - Petroleum Refining And Petrochemical Engineering
Suez Canal University, Faculty of Petroleum
2003.07 - 2008.07
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