PLC, Scada,
Nagi Mohamed
Food/Plastic Manufacturing Plant Manager
Khartoum Bahri
Summary
Results-oriented professional seeking a challenging position as a plant manager, maintenance manager, and utilities manager, leveraging my extensive knowledge and experience in these areas to drive operational efficiency, maintain equipment reliability, and optimize utility systems in a packaging manufacturing environment. Dynamic and versatile professional with a proven track record in managing packaging plant operations, maintenance activities, and utility systems. Possessing comprehensive knowledge of packaging processes, maintenance best practices, and utility management strategies, I am adept at leading cross-functional teams, implementing preventative measures, and achieving organizational goals. With a strong focus on safety, quality, and productivity, I strive to enhance operational efficiency, minimize downtime, and optimize resource utilization in a packaging manufacturing setting.
Overview
22
22
years of professional experience
5
5
years of post-secondary education
5
5
Certificates
2
2
Languages
Work History
Utilities Manager
DAL Food Industries
2 2019 - Current
- Plan, organize, and control all maintenance work within the plant to ensure all equipment is maintained to the required standards of quality and availability
- Monitor the maintenance budget to ensure that all costs are kept within the agreed limits
- Maintain a regular liaison with other functions to ensure that plant and equipment are available to meet operational requirements
- Plan a preventive maintenance schedule and ensure that all necessary maintenance is carried out at the appropriate time
- Supervise and train all maintenance staff to ensure that they carry out their duties effectively and maintain effective working relationships
- Monitor all maintenance work to ensure that it complies with all health and safety requirements
- Maintain accurate and up-to-date records of all plant and equipment and identify and resolve any issues relating to maintenance procedures, plant, or equipment
- Ensure all assets are registered on the maintenance system (PRAGMA ONKEY system)
- Develop and monitor key performance indicators
- Ensure that the spare parts and materials for the existing production lines are identified and Min
- Max
- Stock level is set
- Develop and implement root cause failure analysis and maintenance tasks and schedule review
- Responsible for operation and maintenance of the refrigeration plant which includes chillers (GEA GRASSO Reciprocating Compressors
- Manage the operation and maintenance of Atlas Copco low-pressure compressors 1
- 960 m³/h - 8 bar
- Manage the operation and maintenance of Ateliers Francois low-pressure compressors (2
- 1320m³/h - 2
- 1680m³/h… 8 barg)
- Operation and maintenance of Ateliers Francois high-pressure compressors (6 units
- 2100 m³/h- 40 barg)
- Manage the operation and maintenance of BOSCH boilers (2
- 5000Kg/h)
- Manage the operation and maintenance of ASCO CO2 plants (2
- 500Kg/h).
Plastic Plant Manager
DAL Food
10.2021 - Current
- Oversaw all aspects of packaging plant operations, including preform, closure, pallets, 5-gallon, and crate production planning, scheduling, and resource allocation
- Implemented lean manufacturing principles, reduced waste, and improved productivity
- Developed and maintained quality control processes to ensure compliance with regulatory standards and customer requirements
- Led a team of [+100] employees, providing mentorship, guidance, and performance evaluations
- Collaborated with cross-functional teams, including procurement and logistics, to optimize supply chain coordination and ensure timely delivery of packaging materials
- Implemented cost reduction strategies, resulting in significant savings in packaging materials and operational expenses
- Identified and resolved production issues, implementing corrective actions to improve efficiency and prevent reoccurrence
- Conducted regular audits to assess compliance with safety, health, and environmental regulations.
Spray Drying Plant Maintenance Manager
DAL Food Industries
03.2017 - Current
- Develop and implement preventive maintenance strategies to maximize equipment performance and minimize downtime
- Conduct regular inspections of equipment and machinery to identify potential issues and ensure optimal operation
- Coordinate with cross-functional teams, including production and engineering, to schedule maintenance activities and minimize disruptions to production
- Troubleshoot and resolve mechanical and electrical issues to minimize equipment downtime
- Oversee equipment upgrades, replacements, and installations to ensure seamless integration into the production process
- Lead and develop a team of maintenance technicians, providing guidance, training, and performance evaluations
- Ensure compliance with industry regulations and safety standards, identifying and addressing potential safety hazards
- Manage maintenance budgets, prioritize expenditures, and implement cost-saving initiatives
- Maintain accurate maintenance records, including work orders, equipment history, and inventory management
- Stay updated on emerging technologies and industry best practices to continuously improve maintenance processes and efficiency.
Pasta Plant Maintenance Manager
DAL Food
08.2011 - 03.2017
- Lead and supervise a team of maintenance technicians, providing guidance, training, and support
- Delegate tasks, set performance goals, and conduct regular performance evaluations
- Foster a positive work environment that promotes teamwork, collaboration, and continuous improvement
- Develop and implement a comprehensive maintenance strategy to ensure optimal equipment performance, minimize downtime, and extend the lifespan of machinery
- Plan and schedule preventive maintenance activities, inspections, and repairs to minimize production disruptions
- Identify areas for improvement and implement strategies to enhance maintenance processes
- Oversee the maintenance and repair of all machinery and equipment in the pasta manufacturing plant, including mixers, extrudes, dryers, conveyors, and packaging machines
- Coordinate with production and quality control teams to prioritize maintenance activities and minimize production downtime
- Ensure compliance with manufacturer's specifications, industry standards, and regulatory requirements
- Develop and manage the maintenance budget, including forecasting expenses, tracking costs, and optimizing resource allocation
- Identify cost-saving opportunities through efficient maintenance practices, inventory management, and vendor negotiations
- Maintain accurate records of maintenance activities, equipment history, and expenses
- Promote and enforce a culture of safety and compliance with occupational health and safety regulations
- Conduct regular safety inspections, identify potential hazards, and implement corrective actions
- Ensure compliance with relevant environmental, health, and safety standards
- Identify opportunities for process optimization, efficiency improvements, and cost reduction
- Stay updated with new technologies, industry trends, and best practices in maintenance management.
UHT Plant Maintenance Manager
DAL Food Industries
07.2002 - 08.2011
- Responsible for Four Production lines from mixing to packing area including all the accessories equipment as (UPS system, air A/C Units, Air blowers)
- Ordering and managing of spare part regarding to consumption and minimum level
- Maintain and manage hardware of the plant in addition to controlling subordinates
- Planning for maintenance schedule regarding to priority of machinery compared with production plan
- Proposing Improvement for the Efficiency and Safety Points of View in Production and Maintenance Procedure
- In Charge of Installation
- Daily Inspection of Machinery & Industrial Equipments for Safe Operation Systems and Procedures
- Leads, Organize & Controls Subordinates Concerning Operation & Machine Performance
- Care of Hygiene for Aseptic Filling Area & Machinery
- Prepare Technical Report.
Education
Bachelor of Science (BSc) - Electrical (control)
Sudan university for science and technology
01.2000 - 04.2005
Skills
Teamwork and Collaboration
Certification
ISO 22000:2005 food safety management-Internal Auditor
Timeline
Plastic Plant Manager
DAL Food
10.2021 - Current
Spray Drying Plant Maintenance Manager
DAL Food Industries
03.2017 - Current
Pasta Plant Maintenance Manager
DAL Food
08.2011 - 03.2017
UHT Plant Maintenance Manager
DAL Food Industries
07.2002 - 08.2011
Bachelor of Science (BSc) - Electrical (control)
Sudan university for science and technology
01.2000 - 04.2005
Utilities Manager
DAL Food Industries
2 2019 - Current
Software
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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