Ramy Mamdouh Eskandar
Summary
Seeking a challenging job that fits my capabilities in the mechanical engineering field, to effectively increase my hands-on experience and build upon my technical skills acquired throughout academic work with a multinational or international organization, in hope to acquire an enriching experience to further develop my skills. Experienced Plant Manager adept at improving output, maximizing quality and boosting employee satisfaction with hands-on management style. Recognized as effective business manager and motivational leader.
Overview
17
17
years of professional experience
17
17
years of post-secondary education
3
3
Languages
Work History
Plant Manager
Heineken
01.2023 - Current
- Optimized processes to maximize efficiency.
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
- Maximized plant safety through proactive strategies and well-structured training.
- Identified and implemented viable strategies for continuous improvement.
- Promoted collaborative work environment to motivate and engage staff to achieve company objectives.
- Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
- Improving the operating profit by more cost reduction strategies ( Fixed cost , variable cost, localization ,... )
Packaging Manager
Al Ahram Beverages
11.2020 - 12.2022
- Promote safety and lead activities to inspire and engage the team, in order to build a culture of safety
- Review and adapt safety vision and strategy ( zero touch mind set , LOTO , …)
- Challenge the current performance against environmental targets and technological limits (energy consumption, water consumption, CO2 consumption, waste and wastewater)
- Create a development plan for the team in the area of quality assurance and the development of a zero losses culture
- Ensure that quality-critical condition parameters are followed to reduce defects
- Evaluate and improve the department’s KPI performance (e.g
- OPI, energy consumption, packaging material losses , extract losses MTBT, MTBA, MTTR, MTBF) and take appropriate corrective actions
- Participate in establishing the Brewery annual budget, capital expenditures (Capex) and the most up-to-date estimates, identifying risks and opportunities
Engineering Manager
Al Ahram Beverages
11.2017 - 10.2020
- Ensure compliance with the Heineken safety rules, standard and procedures in place (Live saving rules, confined spaces, LOTO,)
- Identify the safety risks in the department and define countermeasures work with operational risk reduction route
- Propose and implement measures to reduce the risks of accident / incident / near misses and hazards in the department ( 5S execution , raising safety tags and de-tagging and risk assessment )
- Ensure that all technicians/specialists/ contractors working in the department are aware of the key safety principles and issues in their area and work according to relevant Heineken, local safety policy and standard operating procedures ( LOTO , Work permit )
- Builds a safety skill matrix in the department and systematically improves technician skills by training and coaching
- Manage performance of maintenance process by implementing KPIs, setting target and creating action plans to achieve the targets , as well as following up on the plan and execution
- Improve the spare parts management in terms of stock value and stock out ratio
- Member in the Centre of excellence global to support all Heineken breweries world wide in the fiels of maintenance and energy water consumption
- Manage the maintenance budget ( OPEX ) and the projects budget ( Capex ) for the whole plant
- Evaluate performance of external service providers (Contract, service level agreement, KPI,…)
- Make a three years plan for the needed projects
- Manages projects involving internal and external stakeholders and ensure all the safety, quality and environmental aspects.
Maintenance Manager
Al Ahram Beverages
06.2014 - 10.2017
- Manage the brewery’s maintenance and operational plan
- Organise and coordinate all activities of the Maintenance department, and to provide services to the production sections in the field of corrective and preventive maintenance
- Ensure the availability of the installation, the reliability of the installation and optimisation of the technical aspects of installation availability
- Organize maintenance activities across the sections of the Production departments
- Ensure that all safety measures & procedures are applied within his/her working activities ( e.g
- PPEs, LOTO, etc.)
- Lead the PM task group and to implement the PM methodology in cooperation with the maintenance group and to lead the PM Pillar in compliance with the PM Master plan, so as to increase the availability of the installation
- Evaluate the quality of the delivered machines and installations
- Project manager for SAHARA project ( Maintenance system)
- Project manager for installing the new Caning line
Utilities Manager
Al Ahram Beverages
04.2012 - 05.2014
- Prepare Timely Maintenance and overhauling schedules for the utility equipment
- Overall supervision of Utilities areas CO2 Plant, Boiler, air Compressors, Power plant, cooling plant, water and waste water treatment plant
- Effective control over Utilities staff for better utilization of available Machineries
- Co-ordinate with Department Heads & ensure availability of utilities for production
- Design the utility infrastructure
- Prepare the annual budget for utility consumption
- Plan training courses/training plans for the utilities members.
Maintenance Engineer
Al Ahram Beverages
11.2010 - 03.2012
- Execute and follow the maintenance plan for all brewery equipment to be finished on time
- Lead the corrective maintenance team during plant operation and extend overall technical support
- Work with the TPM methodologies to minimize all types of losses ( e.g
- Breakdowns, minor stops, extract losses, ..Etc.)
- Motivate problem solving techniques RCFAS, BDA, 5WHY, with his team supervisor
- Motivate tags issuing & de-tagging by technicians
- Evaluate the performance of the team members through the performance evaluation process
- Ensure the efficient implementation of the CILT audit standards applied in his area
- Responsible to implement and follow up TPM & SHE requirements in the plant.
Maintenance engineer
Orascom Construction and Industries
07.2008 - 10.2010
- Asyut – Safaga Road project, Responsible for the preventive maintenance for the heavy equipment
- Troubleshooting for breakdowns Maintenance enginner , ENDLESS CREATION.
Maintenance engineer
ORASCOM TRADING
01.2007 - 06.2008
- Installing safety road system as speed limiter, black box and cruise control
- Working as a sales engineer for fuel water separator called Parker Racor filter
- Also working on oil analysis device which analyses all the impurities in the oil and detects the time of changing the oil for all the engines.
FLM Development Program
08.2006 - 01.2007
- Preventive Maintenance of Diesel Generators
- Troubleshooting Generator Alarms
- Working In John Deere, Volvo Penta Generators
- Supervision of Diesel Generator Technicians Team
- TRAINNING & COURSES
- HEI Impact Leadership Program (Heineken University)
- TPM Methodology Expert Workshop for Energy & Water reduction is planned in Sedibeng, South Africa (Heineken University)
- Leadership program for the first line manager (Heineken University)
- Time management
- General certificate in brewing , IBD(Institute of brewing & Distilling)
- Working safely with NH3 ( Heineken supply chain academy )
- LOTO training ( Log out tag out )
- Working safely with CO2 ( Heineken supply chain academy )
Education
Bachelor of Science -
Ain Shams University
09.2001 - 06.2006
College De La Salle
09.1989 - 06.2001
Skills
SAPundefined
Additional Information
- CURRICULUM VITAE PERSONAL DATA
Timeline
Plant Manager
Heineken
01.2023 - Current
Packaging Manager
Al Ahram Beverages
11.2020 - 12.2022
Engineering Manager
Al Ahram Beverages
11.2017 - 10.2020
Maintenance Manager
Al Ahram Beverages
06.2014 - 10.2017
Utilities Manager
Al Ahram Beverages
04.2012 - 05.2014
Maintenance Engineer
Al Ahram Beverages
11.2010 - 03.2012
Maintenance engineer
Orascom Construction and Industries
07.2008 - 10.2010
Maintenance engineer
ORASCOM TRADING
01.2007 - 06.2008
FLM Development Program
08.2006 - 01.2007
Bachelor of Science -
Ain Shams University
09.2001 - 06.2006
College De La Salle
09.1989 - 06.2001
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