Tarek Ezzat Ragheb Koteb
Lead Coating Insulation PFP Specialist NACE Level 3
80/05 MV Park 6 Zayed, Giza,Cairo
Summary
Experienced Coating, Corrosion, PFP and Insulation engineer Specialist with over 20 years in EPC construction projects across upstream and downstream Oil & Gas, wind energy, and related industries. Expertise includes leading QA/QC, managing subcontractors, engineering, Felid engineer, design and implementing international standards and specifications (ASME, API, ASTM, ISO). Proven track record in coating system design, field joint coating, PFP, corrosion control, and cathodic protection for EPC, refineries, LNG, GTL, FLNG, pipelines, tank farms, chemical plants, subsea structures, and topside facilities projects as new construction and running plants. Strong leadership skills in managing multi-disciplinary teams, ensuring project quality, safety, and on-time delivery. Committed to maintaining safety as a core priority through rigorous planning and communication.
Overview
20
20
years of professional experience
8
8
Certifications
3
3
Languages
Work History
MIS for Consulting Trad and Supplies
Technical and Managing Director
09.2024 - Current
- Lead supply, technical consulting, and engineering support for oil & gas projects including coatings, insulation, PFP, water treatment, abrasives, and scaffolding, camera system HVAC, and fire system.
- Develop company strategy, manage budgets, oversee procurement, logistics, and ensure regulatory compliance.
- Build and maintain client relationships, negotiate contracts, and lead operational teams.
- Formulating and implementing the company's overall strategy to ensure long-term growth and competitiveness.
- Overseeing transportation and logistics strategies to ensure timely delivery of goods.
- Developing and managing the company's budget, ensuring adequate financial resources are available to meet operational demands.
- Analyzing financial reports and metrics to assess company performance and making informed decisions to improve profitability.
- Evaluating and making strategic decisions regarding investments to drive growth.
- Ensuring the company adheres to all relevant regulations and industry standards, mitigating legal risks.
- Identifying potential risks (operational, market, financial) and developing strategies to mitigate them.
- Building and maintaining strong relationships with key stakeholders, including suppliers, customers, investors, and regulatory bodies.
- Leading negotiations with partners and suppliers to secure favorable terms and contracts.
- Developed and implemented comprehensive management information systems, enhancing data accessibility and decision-making across departments.
- Led process improvement initiatives that streamlined reporting procedures, resulting in increased efficiency and reduced project turnaround times.
Lead Coating / Insulation / PFP CIF Field Engineer
Bechtel Global Energy | Woodside LNG Pluto Train 2
11.2022 - 09.2024
- Manage coating, insulation, PFP and lining scope for fabrication and installation of 52 module of LNG.
- Developed application philosophies and ensured compliance with project specs and codes for coatings, insulation, and fireproofing.
- Managed subcontractors and QC teams, performed inspections, approved materials, and resolved technical issues.
- Led vendor audits, quality improvements, and budget management for suppliers and subcontractors.
- Defined and design Passive fire protection scope and material selection for full scope of cold and thermal insulation and coating required for project depend on design process requirement.
- Develop Tap apps application for reporting system in time during inspection.
- Material take-off for insulation, Painting and PFP.
- Modified design for PFP and insulation to be in line with LNG, helping to specified thickness and selecting of material to be use and handling all quality and sub-contractor productivity.
- Led the implementation of coating and insulation procedures, ensuring compliance with industry standards and enhancing project safety.
- Developed and executed testing protocols for insulation materials, improving performance assessment and quality control processes.
- Coordinated with multidisciplinary teams to optimize field operations, resulting in streamlined workflows and improved project timelines.
- Conducted regular inspections of fireproofing applications, identifying areas for improvement and ensuring adherence to specifications.
- Led the implementation of coating and insulation procedures, ensuring compliance with safety regulations and quality standards.
- Developed and executed inspection protocols for passive fire protection systems, enhancing overall project safety and reliability.
- Collaborated with project teams to optimize coating application processes, resulting in reduced downtime and improved efficiency.
- Trained junior engineers on best practices for insulation techniques, fostering a culture of continuous learning and skill development.
Managing Director
MIS LLC
02.2021 - 11.2022
- Lead supply, technical consulting, and engineering support for oil & gas projects including coatings, insulation, PFP, water treatment, abrasives, and scaffolding, camera system HVAC, and fire system.
- Develop company strategy, manage budgets, oversee procurement, logistics, and ensure regulatory compliance.
- Build and maintain client relationships, negotiate contracts, and lead operational teams.
- Formulating and implementing the company's overall strategy to ensure long-term growth and competitiveness.
- Overseeing transportation and logistics strategies to ensure timely delivery of goods.
- Developing and managing the company's budget, ensuring adequate financial resources are available to meet operational demands.
- Analyzing financial reports and metrics to assess company performance and making informed decisions to improve profitability.
- Evaluating and making strategic decisions regarding investments to drive growth.
- Ensuring the company adheres to all relevant regulations and industry standards, mitigating legal risks.
- Identifying potential risks (operational, market, financial) and developing strategies to mitigate them.
- Building and maintaining strong relationships with key stakeholders, including suppliers, customers, investors, and regulatory bodies.
- Leading negotiations with partners and suppliers to secure favorable terms and contracts.
Coating & Anti-Corrosion Specialist Consultant
TUV-NORD Egypt
10.2019 - 01.2021
- Third-party verification of FBE and 3LPP coatings for Cairo New Capital 90 KM Pipeline Cooling Plant.
- Developed and implemented anti-corrosion strategies, enhancing the longevity and durability of treated surfaces.
- Conducted comprehensive assessments of coating systems to ensure compliance with industry standards and enhance surface protection.
Lead Coating & Corrosion Specialist / Section Head
ROSETTI MARINO GROUP (KCOI LLP)
01.2016 - 10.2019
- Oversaw coating and corrosion, insulation and PFP management for 2 modules EPC3 and 2 RGI units 16 Pig traps and offshore pipe line of Kashagan Development Experimental Program and Subsea pipe line, Barge maintenance.
- 17 Modules Racks and 9 LER 4 RIE module for Future Growth Project TCO.
- Supervised fabrication of pipe racks, pig traps, platforms, and static equipment.
- Prepared inspection plans, procedures, SOW, MOS, NCR, TQ, technical evaluations vendors and suppliers, tenders in biding and managed subcontractor activities.
- Carry on all inspection and testing required in field with managing of inspectors' team and supervisors.
- Supporting engineering for PFP, coating insulation lining and develop full and train teams for self-performance in house.
- Conducted thorough inspections and evaluations of protective coatings, ensuring optimal performance and mitigating corrosion-related risks.
- Led corrosion assessment initiatives, implementing advanced coating solutions that improved asset longevity and reduced maintenance costs.
- Developed and standardized coating application procedures, enhancing operational efficiency and ensuring compliance with industry regulations.
- Spearheaded training programs for junior specialists, promoting knowledge transfer and improving team performance on corrosion management projects.
- Collaborated with cross-functional teams to integrate innovative coating technologies, resulting in enhanced product durability and client satisfaction.
- Reduced budgetary expenditures by effectively negotiating contracts for more advantageous terms.
- Cultivated and strengthened lasting client relationships using strong issue resolution and dynamic communication skills.
- Tracked trends and suggested enhancements to both challenge and refine company's product offerings.
- Raised property accuracy and accountability by creating new automated tracking method.
- Scheduled employees for shifts, taking into account customer traffic and employee strengths.
- Managed project timelines and resources, delivering corrosion protection solutions on schedule and within budget constraints.
- Analyzed corrosion data to drive continuous improvement initiatives, aligning with best practices in coating application and maintenance strategies.
- Mentored team members in technical aspects of coating and corrosion management, fostering a culture of excellence and accountability.
- Collaborated with cross-functional teams to achieve project goals on time and within budget.
- Led corrosion prevention initiatives by implementing advanced coating technologies, significantly enhancing asset longevity and reliability.
- Developed and executed comprehensive inspection protocols, ensuring compliance with industry standards and minimizing operational risks.
Lead Coating & Anti-Corrosion Engineer
ERSAI (Saipem Kazakhstan)
03.2014 - 12.2015
- Lead coating activities for Kashagan Development and other strategic EPC projects 3 process Modules and trunkline.
- Fabrication and build up JUDR drilling barge and material barge conversions. 1B USD project.
- Fabrication for 75 Modules Future Growth Project TCO.
- Take care for project study in biding phase, preparing Estimated budget, inspection plans, procedures, SOW, MOS, NCR, TQ, technical evaluations vendors and suppliers, tenders in biding and managed subcontractor activities.
- Material selection and design for coating and corrosion protection insulation and cathodic protection calculation.
- Management engineering team and subcontractors' performance, corporate with construction, quality and procurement team.
- Led the development and implementation of anti-corrosion strategies, enhancing project longevity and reducing maintenance costs.
- Managed cross-functional teams to execute coating application processes, ensuring compliance with industry standards and specifications.
- Conducted thorough inspections and assessments of coating systems, significantly improving project quality and performance outcomes.
- Developed and delivered training programs for engineers and technicians, fostering a culture of safety and operational excellence.
Lead Coating & Corrosion Integrity Engineer
SHELL GTL
12.2012 - 03.2014
- Integrity inspections for Qatar Shell Pearl1,2& GTL refinery projects Main task evaluate and provide corrective actions to be carried out for corrosion Coating, LTI, Insulation, PFP and CUI conditions from damage and corrosion side.
- Reporting all document of inspection and developed plans and specification required to contractor carry all work required as per report and specification and site condition.
- Developed maintenance plan and advise solution after inspection for GTL exiting plant and 2 production Platform Pearl 1&2 and creation maintenance book and Scope of work where will be as biding scope for contractors as per Company specifications, RBI and HSE roles.
- Led the implementation of corrosion management strategies, enhancing asset integrity and reducing maintenance costs across operations.
- Developed and executed inspection programs for coating systems, ensuring compliance with industry standards and improving reliability.
- Collaborated with cross-functional teams to analyze corrosion data, driving process improvements that increased equipment lifespan and performance.
- Trained and mentored junior engineers on coating application techniques, fostering skill development and enhancing team capabilities.
- Spearheaded root cause analysis for corrosion failures, resulting in actionable insights that improved operational safety and efficiency.
- Conducted in-depth assessments of coating systems, identifying vulnerabilities and driving improvements to mitigate corrosion risks.
Lead Coating & Insulation Inspector
Rosetti Marino Group
01.2009 - 10.2012
- Managed coating and insulation inspections and engineering support for ASHTART platform revamping. Tunisia Fabrication yard and offshore installation. OMV 1year.
- Managed coating, insulation and PFP for engineering, quality and subcontractor management for KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM PROJECT 10 Modules. Yard Fabrication and off/shore installing. 3years
- Prepared inspection plans, procedures, SOW, MOS, NCR, TQ, technical evaluations vendors and suppliers, tenders in biding and managed subcontractor activities.
- Carry on all inspection and testing required in field with managing of inspectors' team and supervisors.
- Supporting engineering for PFP, coating insulation lining and develop full and train teams for self-performance in house.
- Led inspections of coating and insulation, ensuring compliance with industry standards and improving safety protocols across projects.
- Developed detailed inspection reports, facilitating effective communication of findings and enhancing project accountability among stakeholders.
- Trained and mentored junior inspectors, fostering a culture of quality control and continuous improvement within the inspection team.
- Collaborated with project managers to assess coating specifications, resulting in enhanced project timelines and reduced rework incidents.
- Coordinated with project managers to schedule inspections at critical phases, ensuring timely completion without delays.
- Facilitated cross-departmental collaborations to address and rectify compliance issues identified during inspections.
- Implemented digital reporting system to expedite feedback on inspection outcomes, enhancing operational efficiency.
- Implemented quality assurance processes, significantly improving inspection accuracy and leading to higher client satisfaction ratings.
Coating Section Head & Production Engineer
PETROJET Central workshop
11.2005 - 12.2008
- Led coating and insulation teams QC and supervision in pressure vessel workshops for oil & gas plant static equipment and storage tanks, Pipeline (FBE and 3LPE, 3LPP,UP, performance coating internal and external)
- Lead fabrication workshop for welding and fabricate vessels, tank and separators units
- Led the coating operations team, ensuring adherence to industry standards and optimizing production efficiency through effective resource management.
- Developed and implemented quality control protocols that improved coating uniformity and reduced rework rates across production lines.
- Mentored junior engineers and technicians, facilitating knowledge transfer and enhancing team performance in coating application techniques.
- Analyzed production metrics and identified process bottlenecks, resulting in streamlined workflows and improved on-time delivery rates.
- Led a team in the coating section to implement process improvements, enhancing production efficiency and reducing waste.
- Developed and optimized coating application techniques, resulting in improved product quality and consistency across projects.
Education
Bachelor of Science - Mechanical Engineering
Faculty of Engineering
Cairo, Egypt 04.2001 -
Skills
Languages: English (Fluent), Arabic (Native), Russian (Conversational)
Certification
PMP (Project Management Professional) 2022
Timeline
MIS for Consulting Trad and Supplies
Technical and Managing Director
09.2024 - Current
Lead Coating / Insulation / PFP CIF Field Engineer
Bechtel Global Energy | Woodside LNG Pluto Train 2
11.2022 - 09.2024
Managing Director
MIS LLC
02.2021 - 11.2022
PMP (Project Management Professional) 2022
10-2020
Coating & Anti-Corrosion Specialist Consultant
TUV-NORD Egypt
10.2019 - 01.2021
Lead Coating & Corrosion Specialist / Section Head
ROSETTI MARINO GROUP (KCOI LLP)
01.2016 - 10.2019
Lead Coating & Anti-Corrosion Engineer
ERSAI (Saipem Kazakhstan)
03.2014 - 12.2015
Lead Coating & Corrosion Integrity Engineer
SHELL GTL
12.2012 - 03.2014
NACE Basic Corrosion Certified since 2012
08-2012
NACE Coating Inspector Level 3 Expired DEC. 2027 Cer,No 16433
12-2009
Lead Coating & Insulation Inspector
Rosetti Marino Group
01.2009 - 10.2012
BGAS CSWIP Painting Inspector Grade 2 since 2007
08-2008
NACE Coating Inspector Levels 1 & 2 Since 2007
01-2008
Coating Section Head & Production Engineer
PETROJET Central workshop
11.2005 - 12.2008
Bachelor of Science - Mechanical Engineering
Faculty of Engineering
04.2001 -