Summary
Overview
Work History
Education
Skills
Accomplishments
Training
Timeline
Generic
Ahmed Ahmed Mohamed Abd Elrehim

Ahmed Ahmed Mohamed Abd Elrehim

QUALITY CONTROL SHIFT LEADER
October City,EGYPT

Summary

Focused Quality Control Supervisor offering strengths in team training, management and monitoring. Dedicated to improving system procedures and controls to maximize quality and minimize errors. Observant and detail-oriented in monitoring and improving production activities.

Seeking a position where I can maximize my 11 years of management, quality assurance, program development, and training experience,i got two award from two different compainse that i worked in due to my hard work and Target achievement.

Overview

4
4
years of post-secondary education
11
11
years of professional experience

Work History

QUALITY CONTROL SHIFT LEADER

Kerry Taste and Nutrition
Jeddah , Saudi Arabia
2019.01 - Current

• Assuring the Application of the quality policy of AATCO in the factory to exceed all the internal audits/external audit

• Responsible for maintaining the level of hygiene during their shift and to develop the hygiene mentality in the factory

• Follow with the production and maintenance of the action plan

• Develop and train the people in the production to change the mentality

• To minimize customer complaints by regular check and validate the quality of the product

• Calculate the Quality KPI’s in daily, weekly and monthly basis

• To ensure the product quality before release (Packaging quality, Chemical analysis, etc. )

• Put in place and follow the metrology plan to ensure the all instruments calibration records as per regular interval

• Internal communication related to quality function.

• To Verify the retention samples and proper disposal control with the record with the sensory checking for shelf life study

• To ensure the process flow and FG products as per the customer agreed specification

• To maintain all quality documents, which is related to customer and company requirements

• To be involved in all internal/external, Customer audit preparation and coordination according to customer standard/regulation

• Ensures follow up audits activities in order to verify audits and record the implementation and effectiveness of the corrective and preventive action taken

• To involve in all internal audit such as monthly GMP, pre-audit & ensure the corrective action.

• Documents review, comply with legal regulation for external audit

• To develop the own/team analytical skills & application

• To identify the own/team responsibility & develop the individual capability by providing right guidance, systems & job-related training.

• To conduct annual performance reviews in line with company policy and other regular performance.

• Effective teamwork, continuous improvements and cross-functional relationship

  • Created spreadsheets using Microsoft Excel for daily, weekly and monthly reporting.
  • Identified issues, analyzed information and provided solutions to problems.
  • Completed all paperwork, recognizing any discrepancies and addressing them in a timely fashion.
  • Participated in continuous improvement by generating suggestions, engaging in problem-solving activities to support teamwork.

QUALITY CONTROL SHIFT LEADER

AATCO
Jeddah , Saudi Arabia
2018.05 - 2019.01

• Assuring the Application of the quality policy of AATCO in factory to exceed all the internal audits/external audit

• Responsible for maintaining the level of hygiene during their shift and to develop the hygiene mentality in the factory

• Follow with the production and maintenance of the action plan

• Develop and train the people in the production to change the mentality

• To minimize customer complaints by regular check and validate the quality of the product

• Calculate the Quality KPI’s in daily, weekly and monthly basis

• To ensure the product quality before release (Packaging quality, Chemical analysis, etc. )

• Put in place and follow the metrology plan to ensure the all instruments calibration records as per regular interval

• Internal communication related to quality function.

• To Verify the retention samples and proper disposal control with the record with the sensory checking for shelf life study

• To ensure the process flow and FG products as per the customer agreed specification

• To maintain all quality documents, which is related to customer and company requirements

• To be involved in all internal/external, Customer audit preparation and coordination according to customer standard/regulation

• Ensures follow up audits activities in order to verify audits and record the implementation and effectiveness of the corrective and preventive action taken

• To involve in all internal audit such as monthly GMP, pre-audit & ensure the corrective action.

• Documents review, comply with legal regulation for external audit

• To develop the own/team analytical skills & application

• To identify the own/team responsibility & develop the individual capability by providing right guidance, systems & job-related training.

• To conduct annual performance reviews in line with company policy and other regular performance.

• Effective teamwork, continuous improvements and cross-functional relationship

  • Managed quality assurance program, including on-site evaluations, internal audits and customer surveys.
  • Created spreadsheets using Microsoft Excel for daily, weekly and monthly reporting.
  • Identified issues, analyzed information and provided solutions to problems.

Microbiologist, Laboratory Quality Control

AATCO
Jeddah , Saudi Arabia
2017.06 - 2018.04
  • Assuring the Application of the quality policy of AATCO in the factory to exceed all the internal audits/external audit.
  • Responsible for maintaining the level of hygiene during their shift and to develop the hygiene mentality in the factory.
  • Follow with the production and maintenance of the action plan.
  • Develop and train the people in the production to change the mentality.
  • To minimize customer complaints by regular check and validate the quality of the product.
  • Calculate the Quality KPI’s in daily, weekly and monthly basis.
  • To ensure the product quality before release (Packaging quality, Chemical analysis, etc.
  • Put in place and follow the metrology plan to ensure the all instruments calibration records as per regular interval.
  • Internal communication related to quality function.
  • To Verify the retention samples and proper disposal control with the record with the sensory checking for shelf life study.
  • To ensure the process flow and FG products as per the customer agreed specification.
  • To maintain all quality documents, which is related to customer and company requirements.
  • To be involved in all internal/external, Customer audit preparation and coordination according to customer standard/regulation.
  • Ensures follow up audits activities in order to verify audits and record the implementation and effectiveness of the corrective and preventive action taken.
  • To involve in all internal audit such as monthly GMP, pre-audit & ensure the corrective action.
  • Documents review, comply with legal regulation for external audit.
  • To develop the own/team analytical skills & application.
  • To identify the own/team responsibility & develop the individual capability by providing right guidance, systems & job-related training.
  • To conduct annual performance reviews in line with company policy and other regular performance.
  • Effective teamwork, continuous improvements and cross-functional relationship Quality Control, , AATCO, Saudi Arabia Jun 2017 _ April 2018.
  • Sampling and testing of water, raw materials, in-process samples, and finished goods in accordance with the established sampling plan.
  • Environmental monitoring (Air, Water, Surfaces, and Personnel Hygiene).
  • Characterization and identification of objectionable microorganisms.
  • Preparation and sterilization of microbiological media and testing materials.
  • Decontamination and disposal of biohazard materials.
  • Revision, review, and/or maintenance of Standard Operating Procedure (SOP).
  • Preparation and maintenance of reports/records.
  • Calibration of microbiological equipment and maintaining of records.
  • Monitoring of inventory of culture media, test solutions/reagents, testing materials and supplies.
  • Maintenance microbiological laboratory areas and equipment.
  • Reporting of non-compliance or deviations observed.
  • Participation in the investigation of non-conformance occurred in microbiological testing.
  • Work in accordance with SOP, cGMP, GLP and regulatory requirement.
  • Execution of cost-saving techniques/measures and modifications to achieve a substantial reduction in QC and work within the budget.
  • Participation in the continuous improvement of microbiological laboratory area, activities and operations.
  • Sample arrangements for external laboratory testing.
  • Reporting of daily activities and analysis results to the internal team (microbiological analysis report).
  • Lead and inspire the team in establishing a safety-first culture.
  • Ensure the team are communicated to regarding the Company’s Health and Safety standards and how we expect our employees to behave and carry out their jobs in a safe manner at all times.

Quality Control Executive

AATCO
Jeddah , Saudi Arabia
2016.04 - 2017.06
  • Sensory evaluations for raw materials & finished products.
  • Routine QC checks for on-line process inspections for CCPs & semi-processed products.
  • Maintains all the Quality Records for RM/PM/FGs/In-process/Batch processing, etc.
  • Participate in plant GMP / Internal Audits for food safety program.
  • Track the reasons of the non-conformances, and ensure that corrective and preventive actions are initiated by appropriate department.
  • Ensure process quality control points (QCP) are maintained during all stages of production.
  • Conducts environmental microbial tests of the production surfaces and equipment to check the efficacy of cleaning and sanitation program.
  • Maintain & monitor Pest Control Program for the plant.
  • Conduct training programs & seminars for plant employees, to create awareness about, personal hygiene, food handling, product quality & safety.
  • Prepare & Implement Specifications for RM / PM and FG as per the required standards, co-coordinating with R & D / Product Development group.
  • Maintain Hold and Reject reports and follow on monthly basis.
  • Control Sample room monitoring and checking on daily basis.
  • Handling and controlling the quality documents as a part of ISO, BRC, HACCP and YUM standard.
  • Monitoring off line job.

Quality Control Executive

AATCO
Sohar , Oman
2015.02 - 2016.04
  • Sensory evaluations for raw materials & finished products.
  • Routine QC checks for on-line process inspections for CCPs & semi-processed products.
  • Maintains all the Quality Records for RM/PM/FGs/In-process/Batch processing, etc.
  • Participate in plant GMP / Internal Audits for food safety program.
  • Track the reasons of the non-conformances, and ensure that corrective and preventive actions are initiated by appropriate department.
  • Ensure process quality control points (QCP) are maintained during all stages of production.
  • Conducts environmental microbial tests of the production surfaces and equipment to check the efficacy of cleaning and sanitation program.
  • Maintain & monitor Pest Control Program for the plant.
  • Conduct training programs & seminars for plant employees, to create awareness about, personal hygiene, food handling, product quality & safety.
  • Prepare & Implement Specifications for RM / PM and FG as per the required standards, co-coordinating with R & D / Product Development group.
  • Maintain Hold and Reject reports and follow on monthly basis.
  • Control Sample room monitoring and checking on daily basis.
  • Handling and controlling the quality documents as a part of ISO, BRC, HACCP and YUM standard.
  • Monitoring off line job.

Quality Supervisor

Coca Cola
6th October city , Egypt
2014.12 - 2015.02
  • Assures consistent quality of production by developing and enforcing good manufacturing practice (GMP) systems; validating processes, providing documentation, managing staff.
  • Accomplishes quality assurance human resource objectives by recruiting, selecting, orienting, training, assigning, scheduling, coaching, and disciplining employees, communicating job expectations, planning, monitoring, appraising, and reviewing job contributions, planning and reviewing compensation actions, enforcing policies and procedures.
  • Achieves quality assurance operational objectives by contributing information and analysis to strategic plans and reviews, preparing and completing action plans, implementing production, productivity, quality, and customer-service standards, identifying and resolving problems, completing audits, determining system improvements; implementing change.
  • Develops quality assurance plans by conducting hazard analyses, identifying critical control points and preventive measures, establishing critical limits, monitoring procedures, corrective actions, and verification procedures; monitoring inventories.
  • Validates quality processes by establishing product specifications and quality attributes, measuring production; documenting evidence; determining operational and performance qualification, writing and updating quality assurance procedures.
  • Leading the Internal audit program, sharing, conducting the annual internal audit plan and internal audits to all the cross functional teams in the plant.
  • Trainer for all Quality activities, HACCP, all prerequisite programs and Quality policies.
  • Responsible for improving and sustaining the product quality and Leading the sensory panelists team to assure and achieve the high level of confidence with our consumers.
  • Supports development of a Quality culture of the plant and Builds up expertise and strong team by conducting trainings for all Q.C programs and contentious coaching to enhance the performance
  • Updated quality control standards, methods and procedures to meet compliance requirements.
  • Maintained QA programs.
  • Improved quality processes for increased efficiency and effectiveness.

Chemist

Coca-Cola
6th October , Egypt
2011.10 - 2014.12
  • Receive materials to assure that it is accepted according to the specifications.
  • Watch product preparation to assure that everything is under GMP standards and check the Pasteurization temperatures.
  • Perform instrument qualification/validation.
  • Perform routine analytical testing of QA random samples supporting finished product release and validation.
  • Use analytical instrumentation such as Densitometer, pH meter, Refractometer, Torque tester, secure seal tester, etc.
  • Perform instrument calibration and follow up on preventive maintenance.
  • Maintain the data archives and QA samples.
  • Document/review laboratory work using laboratory worksheets that is detailed, timely and in compliance with requirements.
  • Order chemicals and laboratory supplies as needed.
  • Maintain strictest standards of hygiene in line & laboratory area.
  • Maintain a safe working environment.
  • Assume other duties as assigned by area management.
  • Performed quality control testing on completed chemical formulas to verify consistency of each individual product.

Quality Engineer

President Co
El Obour City , Cairo Egypt
2010.03 - 2011.10
  • Material receiving to accept or reject it depending on President Co Requirements.
  • Maintain product preparation to be fitted with President Co Standards and quality control needs.
  • Maintain GMP performing on all the site area.
  • Troubleshoot and resolve problems relating to quality control aspects.
  • Line-up production and examination of the product Logging and tracking of QA samples.
  • Perform instrument calibration and follow up on preventive maintenance.
  • Follow-up cleaning and sterilization of the line.
  • Performed visual inspections and non-destructive tests where appropriate.
  • Reported repeated issues to supervisors and other departments, collaborating to identify issue roots and rectify problems.
  • Monitored production processes to gain understanding of problematic steps and rectify issues.
  • Evaluated components and final products against quality standards and manufacturing specifications.

Quality Engineer

DOMTY Company
6 October City , Egypt
2009.10 - 2010.03
  • Develop and implement best quality practices and processes for product developments.
  • Maintain, monitor and ensure highest quality in products.
  • Develop and initiate quality standards for tests, inspections and evaluations.
  • Develop forms and instructions for evaluating, assessing, reporting and documenting on quality standards in products or services.
  • Develop strategies to evaluate precision and accuracy of analytical equipment, tests & measurements and production equipment.
  • Tabulate and document data relating to products, processes, materials, its qualities and reliabilities.
  • Research, study, compile and prepare material on quality control activities, processes and procedures.
  • Train technicians on aspects of quality control activity.
  • Monitored production operations for compliance with specifications and promptly reported defects.
  • Performed frequent visual inspections to root out tolerance and compliance issues.

Education

B.Sc - Dairy Science

EL-Azhar University
Nasr City
2002.01 - 2006.01

Skills

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Accomplishments

  • Certificate of Appreciation and ِِِِAATCO Shield for the efforts in training employees and achievement of the company to pass for some of audits (ISO 9001 ,BRC,YUM audit)
  • Participate in establishing,buildup the Safety rules and system in our factory and take the lead for improve, maintain the Safety documents and safety culture for our employee and Achieve,pass Supplier Workplace Accountability ( SWA ) Audit for two times consecutive without and failures

Training

· Microbiology Basics @ Coca-Cola Co.

· Water Treatment @ Coca-Cola Co.

· Food Safety System Certification 22000 (FSSC 22000) @ SGS ACADEMY

· ISO 9001:2008 @ SGS ACADEMY

· measurement Systems and calibration @ American Supplier Institute (ASI-Egypt )

· Statistical Process Quality Control @ Career Development &Consultations Academy (CDC Academy)

· Leading Metrics @ Coca-Cola Co.

· Water Treatment @ Coca-Cola Co( MID WATER CO.).

· Quality & Production Control @ Domty Co.

· TQM @ Cairo University.

·FSMS Auditor/Lead Auditor Food safety Management Systems @ RINA Academy.

Timeline

QUALITY CONTROL SHIFT LEADER

Kerry Taste and Nutrition
2019.01 - Current

QUALITY CONTROL SHIFT LEADER

AATCO
2018.05 - 2019.01

Microbiologist, Laboratory Quality Control

AATCO
2017.06 - 2018.04

Quality Control Executive

AATCO
2016.04 - 2017.06

Quality Control Executive

AATCO
2015.02 - 2016.04

Quality Supervisor

Coca Cola
2014.12 - 2015.02

Chemist

Coca-Cola
2011.10 - 2014.12

Quality Engineer

President Co
2010.03 - 2011.10

Quality Engineer

DOMTY Company
2009.10 - 2010.03

B.Sc - Dairy Science

EL-Azhar University
2002.01 - 2006.01
Ahmed Ahmed Mohamed Abd ElrehimQUALITY CONTROL SHIFT LEADER